The problem is here:

> [root@ps-test5:/etc/puppet/modules/postgresql/files] pg_controldata
> /mnt/ebs/pgsql/data
> pg_control version number:            922
> Catalog version number:               201302181

The catversion for 9.2 is 201204301; you have modified it with your
patches in a way that breaks this check in pg_upgrade:

    /*
     * If the old server is before the MULTIXACT_FORMATCHANGE_CAT_VER change
     * (see pg_upgrade.h) and the new server is after, then we don't copy
     * pg_multixact files, but we need to reset pg_control so that the new
     * server doesn't attempt to read multis older than the cutoff value.
     */
    if (old_cluster.controldata.cat_ver >= MULTIXACT_FORMATCHANGE_CAT_VER &&
        new_cluster.controldata.cat_ver >= MULTIXACT_FORMATCHANGE_CAT_VER)

pg_upgrade behaves differently if the source catversion is earlier than
this value:

/*
 * pg_multixact format changed in 9.3 commit 0ac5ad5134f2769ccbaefec73844f85,
 * ("Improve concurrency of foreign key locking") which also updated catalog
 * version to this value.  pg_upgrade behavior depends on whether old and new
 * server versions are both newer than this, or only the new one is.
 */
#define MULTIXACT_FORMATCHANGE_CAT_VER 201301231

because it expects to see the "oldest multixact id" in pg_controldata,
but 9.2 did not have that.

You either need to change your database's catversion, or patch your
pg_upgrade so that it knows to consider your catversion part of 9.2
instead of 9.3.

-- 
Álvaro Herrera                http://www.2ndQuadrant.com/
PostgreSQL Development, 24x7 Support, Remote DBA, Training & Services


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