I've had exactly the same issues with my 13" Mac Pro that I bought only 4 
months ago. On 2 separate occasions the adapter wouldn't charge my Mac. During 
the first incident, only 3 weeks after the purchase, I just kept unplugging the 
adapter from the Mac and used different electrical outlets. Eventually it just 
started charging. I've never noticed my adapter getting really hot until 
sometime just last week. I plugged it into another surge protector ... after 
having spilled water onto the older surger protector ... and for some reason 
the adapater I'm using now will cause the adapter to get real hot. My nephew 
also reports that his adapter gets really, really hot ... like you said ... 
almost enough to cause a significant burn to the skin. My nephew, however, has 
never experienced the issue with the adapter not charging his unit.

On Jul 11, 2011, at 9:31 AM, Christopher-Mark Gilland wrote:

> Hey guys.
> 
> We've got kind of a weird issue with my mid 2010 stocked white 13 inch 
> Macbook's charger.  I wanted to see if any of you with any type of Macbook, 
> be it white or Pro, be it mid 2010 or not, have had this isue, as it's 
> somewhat concerning to me, especially, being I don't have the extended Apple 
> Care, and my 90 day complementary support is over.  I'm sorry, but right now, 
> I cannot afford $250 for the added waranty.  It's going to be a booger enough 
> just to pay the $29 for Lion, although yes, that I am going to do no 
> question.  Anyway, not to veer off track, basically, I've noticed something 
> really weird.  The strange thing is, when Ben was down here visiting with me 
> a few weeks ago, his macbook charger did almost the same exact thing.  
> Basicly, I'm noticing that my transformer box on the charger is getting 
> really really warm.  I don't just mean a little warm either.  I mean, this 
> sucker's cookin pretty good.  It's not hot enough to burn me by any means, 
> but it's enough to where when you touch it, you're going... parden the 
> wording... "D***! that's hot!"  I don't smell any kind a wire burning or 
> anything electrical that would be off base.  the magnetic end that goes in 
> the computer is not warm in the least.  it's not cold, nor cool, it's just 
> room temperature like normal.  It seems to be grabbing really really well 
> when I put it up to the charger port.  I got to give it quite a little tug to 
> get it out.  I'll admit, I lost the plastic cap that went over the thing.  
> I'd not really think that would matter too much though.  I know quite a few 
> people who threw their cap away, and nothing bad has ever happened.  Anyway, 
> the other weird thing is is the bottom of my macbook several times while Ben 
> was down here got really really warm.  Ben, you probably could explain to 
> everyone better since you felt it, I didn't.  Would you say it was pretty 
> warm?  I don't think it was hot, was it?  I know it was more than normal 
> according to what he said.  I know the fan was not being covered to the best 
> of my knowledge.  OK, yes, my table cloth was a bit wrinkled up, but not bad. 
>  There is no even remote way crums could a gotten inside this thing, nor 
> liquid, as it's not even close to anywhere I eat or drink.  Not even 
> remotely.  The biggest concern is there have been a few times when after 
> being fully charged, I'd leave it plugged in just so I'd not lose battery 
> life, as I figured, why unplug it if I'm not needing to move around with it?  
> Anyhow, sometimes the stupid thing when I have had it unplugged, charged or 
> not, and plug the charger back into the macbook, will insist on not charging. 
>  Often times, it won't even see that the charger is plugged in, period.  Now, 
> here's the really! bazaar part in all this.  If I unplug the charger from the 
> end going into the macbook, then wait about 5 or 10 seconds, then put it back 
> up to the port, and let the magnet grab, and let go, then I wait about 30 
> seconds or so, and go look up in the status bar at the battery, guess what!  
> Yup? You gottit! It's charging beautifully!  Is that not just totally? weird? 
>  Here's another weird thing, on Ben's when he was down here, we had his 
> system on that exact same power strip.  His system saw that the AC power was 
> plugged in, but it wouldn't charge.  I finally had to turn off the system and 
> do a PRam reset, and also while off, hold the left shift, left control and 
> power keys, and do an SMC reset.  The PRam reset did no good, however the SMC 
> reset worked like a charm!  Once rebooted his system charged perfectly, and 
> has ever since.  I've also done an SMC reset on mine, but in my case, it's 
> still doing it on occasions.  The weird thing is I've tried on two different 
> power strips, one of which has a surge protector on it... that's the one I"m 
> on now.  It's only done this maybe one time since on that strip.  That one 
> time the battery died completely unknowingly, and when I came back to use the 
> thing, I had a time trying to get the thing to power back up.  It finally did 
> though.  It's been fine ever since.  I will say since I've taken the charger 
> out to this strip/surge protector, it's not gotten warm in the least, nor has 
> the bottom of the macbook gotten even slightly warm.  It's cool as a 
> cucumber.  I've not noticed any odd behavior software wize at all.  no weird 
> fan noise, no odd hd noise, no weird CD drive noise, nothing.  Quiet as can 
> be.  Perfectly normal.  I'd do a hardware test, but for one, I'm not sure how 
> to exactly, and 2, I hear that isn't voiceover friendly.  I can't exactly 
> send this thing back to Apple, nor can I afford another charger.  It's all I 
> can do as said above to afford the Lion upgrade, let alone the extended Apple 
> plan forget about  not service coverage repairs.  What do you all suggest we 
> try, or do?
> 
> Has anyone else seen this?  Why did it happen more oddly, with both my 
> macbook, and! when Ben's which both are stocked mid 2010 white 13 inches.  
> This is just totally whackid!
> 
> Chris.
> 
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