Looking a little further into the console logging, what I’m seeing after a “dd” 
directly onto the flash is this:

Press the [f] key and hit [enter] to enter failsafe mode
Press the [1], [2], [3] or [4] key and hit [enter] to select the debug level
[    6.299598] mount_root: loading kmods from internal overlay
[    6.307977] kmodloader: loading kernel modules from //etc/modules-boot.d/*
[    6.316014] kmodloader: done loading kernel modules from 
//etc/modules-boot.d/*
[    6.459868] block: attempting to load /etc/config/fstab
[    6.472689] block: extroot: not configured
[    6.488330] mount_root: rootdisk overlay filesystem has not been formatted 
yet
[    6.517993] blk_update_request: I/O error, dev loop0, sector 0
[    6.724898] block: attempting to load /etc/config/fstab
[    6.730248] block: extroot: not configured
[    6.734560] mount_root: overlay filesystem has not been fully initialized yet
[    6.741823] mount_root: switching to f2fs overlay


if I take the exact same image and try to reinstall it with sysupgrade, I see 
this:


Press the [f] key and hit [enter] to enter failsafe mode
Press the [1], [2], [3] or [4] key and hit [enter] to select the debug level
[    5.319594] mount_root: loading kmods from internal overlay
[    5.328062] kmodloader: loading kernel modules from //etc/modules-boot.d/*
[    5.336078] kmodloader: done loading kernel modules from 
//etc/modules-boot.d/*
[    5.480712] block: attempting to load /etc/config/fstab
[    5.493487] block: extroot: not configured
[    5.498237] random: procd: uninitialized urandom read (4 bytes read)
[    5.515173] mount_root: rootdisk overlay filesystem has not been formatted 
yet


it’s tough to reproduce, which makes me wonder if it’s either a race condition 
or an uninitialized variable.

This was after I rebased to:

2f0a855 lantiq: ACMP252: clean up device modules

What would be significantly different about dd’ing an image onto the CF versus 
the copy that sysupgrade performs?

-Philip


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