Thanks for the info about the vinylester resin. Also, Mark, you previously
wrote:

"A quick analysis of prices may lead one to think that the O-200 is
a better deal, and maybe so, but I have to say that I'd far prefer
the Corvair's smooth six cylinders to the O-200's four cylinders, and
having rebuilt both, the Corvair is far simpler to rebuild or maintain than
an O-200, and especially to make a non-leaking engine."

Mark, what is the cost comparison of the zero SMOH O-200 vs the rebuilt
Corvair 2850 with the SPA 5th bearing / billet crankshaft combo? It would
be great if someone had a spreadsheet of the breakdown of Corvair costs.


On Thu, Apr 20, 2023 at 6:45 AM Mark Langford <m...@n56ml.com> wrote:

> I'd like to clarify what I wrote yesterday about crankshafts.  That page
> is devoted to crankshaft failures, but doesn't emphasize enough that
> another key ingredient is the "fifth bearing".....a much larger and longer
> bearing (twice the diameter and more than 2" longer than the factory's
> "fourth" main bearing journal), which provides significant support for the
> nose of the crankshaft and prop hub.  I've talked about this many times on
> this list and on my website, but that is absolutely imperative at well.  We
> in the Corvair world should have taken that lesson from Revmaster and Great
> Plains, who'd already learned that lesson and created much larger front
> bearings on their engines to prevent crankshaft flexing due to prop
> forces.  I'm sure you've all heard enough about that stuff from me, but a
> very large front bearing at the prop hub and near-perfect crankshaft are a
> must for airplane use, and nobody should have tried to fly behind one until
> the prop forces were dealt with in that manner.   20/20 hindsight.....
>
> Also, I built N56ML's fuel tanks out of vinylester resin to handle
> ethanol-laced fuel, and burned 91 or 92 octane gasoline with ethanol almost
> exclusively for 1030 hours.  I only used 100LL when I was forced to refuel
> while cross-country.  I think I calculated that I'd run 6000 gallons
> through it at one point.
>
> A warning regarding airport "mogas".....it's often 80 octane, and probably
> quite stale, so be careful out there.  I currently have to burn "ethanol
> free" fuel  from the local Raceway in N891JF, because the tank is built of
> some kind of epoxy which ethanol will dissolve.  N357CJ is similar, having
> RR tanks in it.  On my list is replacing the main tank in it with a
> home-built ethanol- tolerant tank using vinylester epoxy.
>
> See enclosed photo of Sport Performance Aircraft's "Gen2" fifth bearing on
> my soon-to-be-flying 3100cc Corvair engine.....
>
> Mark LangfordML@N56ML.comhttp://www.n56ml.com
> Huntsville, AL
>
>
> Mark Langford
> m...@n56ml.com
> http://www.n56ml.com
> Huntsville, AL
>
>
>
>
>
>
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