> Do NOT just use dowels for this. In order to get the best bond, you must
> cut your own plugs with the grain oriented correctly. Face grain must mate
> to face grain, side grain to side grain, and endbrain to endbrain, with 
> the
> woods being a very close match. Use Carpenters glue, tight fit. Do not use
> epoxy for this function. The tight fit will not allow for enough bond.
>

I guess I will chime in here. I have plugged many holes in my KR using dowel 
rods bought at the local hardware store. I had no idea what type wood it was 
other than it being a hardwood. I did not give it a second thought. I did 
not give the grain orientation a second thought. I did not give the thought 
of using wood glue a single thought as I used T-88 epoxy. Now, all the holes 
I plugged were 1/4" or smaller. Personally, I loved the comment "pure 
poppycock". Heck, I have 421 flight hours and 501 landings and the dowels I 
used have not killed me yet. Honestly, some of you will never finish your 
plane because you overkill everything. However, if you are plugging a five 
inch hole in a stress area then the above comments may need to be applied. 
Especially the part of grain orientation. I will tell you another grain 
orientation area that I missed when I built which was the gussets in the 
fuselage frame. They should be orientated to be frame to frame so the gusset 
will not split. I did not think about this and many of mine were not cut 
this way. So far not a single one has split. Maybe because they are glued to 
the plywood frame. Anyway, like I said, my KR has not fallen apart yet nor 
do I expect it to.



Mark Jones (N886MJ)
Stevens Point, WI
E-mail: flyk...@charter.net
Web: www.flykr2s.com

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