Thanks... Turns out that I have a local shop with almost as mutch stuf as
AS.... Got my fittings there...

Ailerons are now rigged and the wings are on.
On Sep 7, 2012 8:26 AM, "Matt Elder" <mel...@mbfab.com> wrote:

> On 9/7/2012 2:33 AM, David McCord wrote:
> > Yes, nicopress,
> > Get them from an aircraft supplier since these are mission-critical
> items.
> >
>
> And another note...
> User copper sleeves on galvanized cable, and tin plated sleeves on
> stainless cable.
> Stainless or cad plated thimbles.
>
> http://www.aircraftspruce.com/catalog/appages/nicopress.php
> http://www.aircraftspruce.com/catalog/appages/an100.php
>
> I usually put two on sleeves - 1 right behind the thimble like it's
> supposed to be and the second one about an inch away.  I cut the cable
> flush with the end of where the second one would be before I swage on
> the second one.  This really doesn't do anything for strength (unless
> you totally screw up the first one), but cleans up the cable so you
> don't have little wire hairs sticking out to bite you (or airframe
> structure).  There are other ways of doing it - this is only one.
>
> Though not "required", it's nice to have a good set of cable cutters
> (not angle wire cutters or pliers) to cut the cable.  It really makes a
> nice clean (read non-aggravating) cut.
> http://www.aircraftspruce.com/catalog/topages/sfcutters.php
> Not what I bought, but you get the idea.  I think AC43 says (in the
> event you don't have a cable cutter) that you wrap in tape and then cut
> with a sharp chisel - something to that effect.
>
> Having never done it before, you probably should read up in AC43 as it
> explains the whole process -
>
> http://www.faa.gov/regulations_policies/advisory_circulars/index.cfm/go/document.information/documentid/99861
> Look at chapter 7, section 8 (page 7-33)
>
> If you are only going to do a couple ever in your life, then something
> like this wouldn't be bad I suppose (though I've never used that type
> swage tool before, it looks like it would work fine)...
> http://www.aircraftspruce.com/catalog/topages/swageit.php
>
> If you think you might do a couple more, it's worth the $50-$400 for a
> nice swaging tool (they look like bolt cutters, same type of action).  I
> think I paid $80 or so for mine about 8 years ago, and I've done 100's
> of swages with them.  A boat (sail) shop will have the tools probably to
> do it, either to buy or rent or do it for you.
>
> Matt
>
>
> --
> Matt Elder
> MB Fabrication
>
>
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