Dan and Dubi, Not to reignite the adhesives debate, but polyurethanes work great here, the technique is the same as Dan describes for hot melt. I use a rotary pnumatic cut off tool with a wheel about 3/16 wide to remove the glue from the sandable areas, cutting a very shallow groove. then refill with micro. The joint is stronger than the foam, both 2lb and 4.5lb density. The downside is the long cure time. I found this recommended in a couple of composite manuals. Bob Polgreen Nowthen MN
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