I can understand being upset... but that was kinda harsh to send something 
like that to the group!..

Ouch!


-Jeff Wilder
CISSP,CCE,C/EH



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>From: Scott Cable <s2cab...@yahoo.com>
>Reply-To: KRnet <kr...@mylist.net>
>To: kr...@mylist.net
>Subject: KR> Warp Drive Prop
>Date: Wed, 30 Nov 2005 08:08:04 -0800 (PST)
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>
>Mark Jones,
>     Since I haven't heard anything further about my Warp Drive Prop, I 
>thought that I would write you to give you the opportunity to make things 
>right.
>     Prior to shipping you my prop for use in the KR prop bank, I had 
>replaced all of the hardware.  I had the propeller hub and spinner bulkhead 
>Dye Penetrant inspected by a friend at work (I was working for a little 
>aircraft company called Boeing), to insure serviceablity of the prop for 
>aircraft use.
>     Never mind the fact that the prop had been removed from a corvair 
>powered soneri that had been flying with no issues...Yet,You reported a 
>vibration from it, which you blamed on a balance issue.  What is suspect is 
>the manner in which you mounted my prop to your airplane.  I had supplied 
>you Warp Drive's website in numerous emails, yet the prop was way 
>over-torqued.  I also suspect that when you assembled the prop and hub, you 
>didn't bother assembling the proper blade into the correct location and or 
>re-index the prop hub halves.  Can you not follow simple instructions?
>
>   This is the condition that I recieved my prop back in:
>     The bolts are stripped from obviously being way over-torqued.
>     Missing bolts and nuts.
>     The bolt heads have been stripped from the use of pliers.
>     The prop hub has eyebrow inclusions on it where the prop attach bolts 
>were over-torqued.
>   The propeller hub has nicks / gouges on it.
>   The spinner bulkhead has knife edge burrs in all of the attachment 
>holes.
>     I know the burrs were not there when I sent it to you as I had the 
>prop hub and spinner bulkhead Dye Penetrant inspected and all of the holes 
>were de-burred /chamfered.
>
>   This is what needs to be done:
>   Replace the stripped / missing hardware.  Contact Warp Drive for the 
>replacement hardware kit.
>   Reimburse me the expenses required to bring the propeller hub back to 
>serviceable condition.  I'm going to need to send the hub back to Warp 
>Drive to have it inspected, refaced or replaced.
>   Replace the Spinner bulkhead.  The bulkhead is now un-serviceable 
>because in order to remove the knife edge burrs, the holes will get 
>elongated and will cause the spinner to wobble, vibrate and fail.
>
>   Please reference the email below that I recieved from Mark Langford 
>prior to shipping me back my prop.
>
>Mark Langford <n5...@hiwaay.net> wrote:
>   From: "Mark Langford" <n5...@hiwaay.net>
>To: <s2cab...@yahoo.com>
>Subject: Re: Warp Drive Prop
>Date: Tue, 20 Sep 2005 20:40:27 -0500
>
>
>       Scott, I'll ship your prop back tomorrow.  I never got a chance to 
>test it using the vibration data logger due to time constraints, and never 
>mounted it to the plane or did anything else with it since I brought it 
>home from Jone's house.  I took it apart to ship it tonight and two of the 
>nuts were stripped due to over torquing.  They were low height shear nuts, 
>and over torqued by at least a factor of two, so that's not surprising.  
>Jones reported a vibration from it, and that may have been why.  I couldn't 
>get the nuts off without drilling the end of the bolt/nut out, but that 
>eventually worked without damaging the hub.  I'd have put some new full 
>height nuts in the box but my nut box is at the airport so I had to leave 
>them out.
>
>Mark Langford, Huntsville, Alabama
>
>
>
>Scott Cable
>Jamestown, ND
>s2cab...@yahoo.com
>
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