Phil wrote:

> I forgot to ask, Can I drill and bolt the hinge through the frame and
> canopy, to save on extra build up of Carbon fibre to the hinge area??
> Would the holes need to be larger than the bolts through the Perspex even
> when it is coated with C/Fibres and glass on both sides?????

I'm not sure if I understood enough about the first question to answer it.
But I wouldn't put a hole thorough the acrylic and use it to bolt it to the
hinges, even with reinforcement on both sides.  I've just heard too many
stories of canopies cracking around these holes (even just drilling them) to
risk it.  I'd gladdly add another ounce of carbon fiber to spread that load
around and remove that stress riser from that expensive (and labor
intensive) piece of plastic.

If I were going to build my canopy again, I'd use the Banbi method like John
Martindale did (see http://home.hiwaay.net/~langford/jmartindale/ ).  This
is stronger than the way I did it, leaves full room up front for a baggage
area (which would help counteract a passenger's aft CG), and the loads are a
long way from the canopy itself.  And it would be far easier to build.  Just
duct tape over the longerons, clamp about three quarter inch strips of
laminated spruce to the longeron and let cure, build the hinge mechanism and
connect it before breaking the spruce loose from the duct tape, and then
build the canopy onto the top of it.  That way it'd be a perfect fit, and it
would be a real piece of cake to remove the canopy.

Mark Langford, Huntsville, Alabama
see KR2S project N56ML at http://home.hiwaay.net/~langford
email to N56ML "at" hiwaay.net
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