fuselage integrity is the least of your problems

+++++++++++++++++++++++++++++++++++

Hey Doug - thanks for the input.

As I said before - flutter has been a big issue for a long time, but
this phobia got worse after I actually experienced it in a mundane old
C206.

I did a great deal of experimenting via my other interest, giant scale
radio control models.  A typical test bed would be 25 to 40 lbs, of
similar wood/composite structure as a KR and around 8 to 10' span.  I
considered this big enough to be representative (and a great deal less
painful to crash).

Believe me when I tell you that the fuselage takes a beating - I have
had a model survive aileron flutter (other then stripped servo gears)
but the fuselage had to be rebuilt - more than half of the glue joints
let go.

You are no doubt right - I am leaning toward overkill - we have seen all
sorts of anomalies on home built birds and very few reports of flutter -
I have not heard of any on a KR.

The matter is mostly academic - with what I have learnt from my
experimenting and from this (and other) discussion groups - I seriously
doubt that I will come up against this beast.  I have evolved a set of
rules for myself and I don't mind if they are over-kill.


At the risk of being boring:

= Go to every effort to keep the moving surface light and rigid (without
compromising strength).

= At least balance statically - preferably static and aerodynamic - even
for the 120 mph birds.

= Counter-weights evenly spread (or divided evenly between tip and
control horn).

= Consider likely G loads when designing counterweight attachments.
(There was some input from Oz requiring something like 30G capability.
I don't know about that - I would make sure the attachments could handle
the same G as the wing spars.  It was good for me to read about this -
with all the other trouble I was going to, I never considered this
important aspect.

= Zero slop in the hinges and linkages (rather have them a tad tight).

= The moving surface must never be thinner (at the hinge line) than the
fixed surface - I will always make the elevator / aileron / rudder a tad
thicker than the mating bit just to be sure.

= Test results passed on to me via KRnet indicated NO drag penalty even
with the control surface 10% thicker.  I am referring to wind tunnel
tests by a US university.  I forget who gave me the info - maybe he will
pick up on the post and fill us in.

Give all the same consideration to trim tabs - they can set off the
whole party.

Steve J
Zambia



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