I don't know how to finish [sand] raw  urethane foam to a  smooth un-even
surface. It will always have slight valleys and irregularities in it.

I forgot to mention I used peel-ply over the "deck cloth" and 5.4 oz
fiberglass cloth [one lay-up] after I filled and sanded [finished] the
filled-foam structure smooth.  Again the intent was to have a finished piece
of work before lay-up so the lay-up is final ready for prime.
This method was suggested by the aeropoxy rep. some years ago and it makes
since to me.  I was sure to clean the filler with solvent [lacquer thinner]
to remove dust  and give the epoxy resin a porous surface to soak into.
[note: all low spots were filled and sanded to a straight edge gauge.]
Note: don't use polyester filler under epoxy laminates, it will not adhere
as well in my opinion. Epoxy chemically bonds better to epoxy.
I my case it's a done deal.

KRron


----- Original Message ----- 
From: "larry flesner" <fles...@midwest.net>
To: "KRnet" <kr...@mylist.net>
Sent: Tuesday, April 27, 2004 7:56 AM
Subject: Re: KR> fillers


>
> >I guess you are right for your method.  My goal was to not have any
> >finishing for the final glass and it happened that way. I don't want to
risk
> >sanding through to cloth.
> >KRron
> +++++++++++++++++++++++++++++++++++++++++++++++++++
>
> Ron,
>
> Are you talking "finishing" or "fill" here.  The way to eliminate "fill"
is
> to get the foam right to start with.  I used the 1.4 oz deck cloth over
> my "KR cloth" and even it required some amount of "finishing" before
> priming, generally some light sanding.  Your post would suggest that
> when your epoxy/fiber layup cured you were ready for primer/paint.
>
> I personally would not suggest "hard-shelling" as the method to cure
> irregularities in the foam.  The best way to eliminate irregularities in
> the foam is with a new piece of foam.
>
> Larry Flesner
>
>
>
>
>
> _______________________________________
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>
>



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