I visited with Steve Eberhart and Larry Helming, two 7 builders in 
Evansville, over the weekend.  I had a chance to visit a Harmon Rocker ll 
builder along with an 8 builder with some homebrew ideas incorporated on his 
fuselage.  In the process, this was my intent, I picked Steve's brain 
(trained in electronics) and Larry's, well read on aero electrics.

First of all, I'm like the Holiday Inn Express guy, no I don't know anything 
about what I am going to say here, I just know the key words, well maybe a 
little more now.

I would seriously recommend anyone thinking about aero electronics to visit 
Aeroelectric.com and join the list.  Buy the book for $30 and you will be 
able to easily design and install your electrical runs more efficeintly 
along with essential redundancy.

The basic premise here is to have three buses: a main bus, an essential bus 
and a battery bus.  The battery bus is not switched and is alway hot. This 
is for things you never want turned off and to always receive current from 
the batter, ie, electronic ignition.  The main bus is just that, the rest of 
your stuff.  The key thing in the design, and it is very simple if I can 
understand it, is the essential bus.  This bus normally sits next to the 
main bus and normally receives power from the main bus.  In case of a short, 
or runaway alternator regulator that disables your electrical system you 
simply take the main bus out of the system and now are running off your 
essential bus.  A diode is installed between the essential bus and main bus 
to keep current from flowing back into the main bus (I even know what they 
do now).  The essential bus carries systems that you determine to be 
essential to a safe landing.  Do you want a radio, do you want your TC to 
work or how about trim.  I know in a KR, the system is not that intricate 
but the essential bus keeps you from having to shut things down by simply 
throwing a switch.  Some will say, "I can just go to battery and do the same 
thing."  Well, not exactly.  He recommends you limit the amps on the 
essential bus to something like 6 amps.  If you have a, say 20 amp battery 
look how much time you have to do something.  It may not now be an 
emergency.


One of neatest things I have seen in his book and illustrations is the use 
of a current limiter between the alternator and the system.  Instead of 
having to run a big ol thick wire into the cockpit to a fuse or breaker, it 
is simply a hard contact between the two, on the firewall, that will break 
if an overvolt situation occurs.  I have had first hand experience where a 
breaker did not break in an overcharge situation when the battery was 
mistakenly switched out before the generator was removed from the line.  A 
very large spike hit the panel with a great deal of smoke and systems, not 
of the pilots choosing, were permanently removed from the system.

If you have just a main bus installed and can still get too it, I would 
recommend you look at this and go the essential, battery route.  Electric 
Bob has the part numbers you need and great illustrations.

Once again, I'm just the Holiday Inn Express guy who can speak the language 
but it just learning to understand it.  One thing I have learned though is 
this is elegantly simple, rediculously inexpensive and immeasurable in added 
safety.



Dana Overall
1999 & 2000 National KR Gathering host
Richmond, KY
RV-7 slider/fuselage
http://rvflying.tripod.com
do not archive

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