The thought of wood screws holding your ailerons on in 1/4" wood, or
even thicker for that matter, would scare me.  When I had my first KR I
had to replace my aileron hinges for some reason I no longer remember
and I did all new screw holes and nut plates.  It was fairly easy to add
them to an already built wing.  I just cut holes in the glass on the
tops of the wings about an inch and a half by an inch to epoxy the nut
plates to the aft of the spar.  When I was done and made sure my threads
were all good I stuffed little blocks of foam in the access holes I cut,
sanded, and glassed on some small patches with two layers of glass to
cover the holes.  With a minimum amount of filler and sanding you could
not tell that I cut the holes.


-------- Original Message --------
Subject: Re: KR> Aileron spar
From: Paul VISK via KRnet <krnet at list.krnet.org>
List-Post: krnet@list.krnet.org
Date: Tue, January 05, 2016 4:02 am
To: KRnet <krnet at list.krnet.org>
Cc: Paul VISK <ppaulvsk at aol.com>

The point I was trying to make was. What's wrong with using wood screws
on the aileron hinges? Just curious. I think it has been proven that
they work on belly boards going 130 mph and they don't fall off. One
think I can think of. The plans call for Nut plates and getting it past
the DAR might be an issue. Being the ailerons are a primary flight
control and the speed brake is not. Just a thought.

Paul Visk Belleville Il618-406-4705

-------- Original message --------From: Paul VISK via KRnet
<krnet at list.krnet.org> Date: 1/4/2016 9:09 AM (GMT-06:00) To: KRnet
<krnet at list.krnet.org> Cc: Paul VISK <ppaulvsk at aol.com> Subject: Re: KR>
Aileron spar 
I know there is a 130 miles an hour speed brake with wood screws. That
is what I was thinking when I initially posted. I know that's a lot of
force that bored going that fast. 

Paul ViskBelleville Il618-406-4705

-------- Original message --------From: Flesner via KRnet
<krnet at list.krnet.org> Date: 1/4/2016  8:53 AM  (GMT-06:00) To: KRnet
<krnet at list.krnet.org> Cc: Flesner <flesner at frontier.com> Subject: Re:
KR> Aileron spar 

>  Has anyone had a securement issue using #6 
> wood screws on there belly boards??  Paul ViskBelleville
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

I would not use screws for attachment.  I used a 
piece of 1/4" foam to construct my belly board 
with glass wrap.  I drilled multiple 1/8" holes 
in the hinge on the board side and used 
epoxy/flox and one overlay of glass to secure.  I 
used a piece of 1/4" X 1 1/2" piece of pine from 
the lumber yard on the floor behind the rear spar 
and used five 3/16" bolts with "wood washers" to 
attach to the floor of the fuselage.  500 hours 
and 110+mph 
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