The thought of wood screws holding your ailerons on in 1/4" wood, or even thicker for that matter, would scare me. When I had my first KR I had to replace my aileron hinges for some reason I no longer remember and I did all new screw holes and nut plates. It was fairly easy to add them to an already built wing. I just cut holes in the glass on the tops of the wings about an inch and a half by an inch to epoxy the nut plates to the aft of the spar. When I was done and made sure my threads were all good I stuffed little blocks of foam in the access holes I cut, sanded, and glassed on some small patches with two layers of glass to cover the holes. With a minimum amount of filler and sanding you could not tell that I cut the holes.
-------- Original Message -------- Subject: Re: KR> Aileron spar From: Paul VISK via KRnet <krnet at list.krnet.org> List-Post: krnet@list.krnet.org Date: Tue, January 05, 2016 4:02 am To: KRnet <krnet at list.krnet.org> Cc: Paul VISK <ppaulvsk at aol.com> The point I was trying to make was. What's wrong with using wood screws on the aileron hinges? Just curious. I think it has been proven that they work on belly boards going 130 mph and they don't fall off. One think I can think of. The plans call for Nut plates and getting it past the DAR might be an issue. Being the ailerons are a primary flight control and the speed brake is not. Just a thought. Paul Visk Belleville Il618-406-4705 -------- Original message --------From: Paul VISK via KRnet <krnet at list.krnet.org> Date: 1/4/2016 9:09 AM (GMT-06:00) To: KRnet <krnet at list.krnet.org> Cc: Paul VISK <ppaulvsk at aol.com> Subject: Re: KR> Aileron spar I know there is a 130 miles an hour speed brake with wood screws. That is what I was thinking when I initially posted. I know that's a lot of force that bored going that fast. Paul ViskBelleville Il618-406-4705 -------- Original message --------From: Flesner via KRnet <krnet at list.krnet.org> Date: 1/4/2016 8:53 AM (GMT-06:00) To: KRnet <krnet at list.krnet.org> Cc: Flesner <flesner at frontier.com> Subject: Re: KR> Aileron spar > Has anyone had a securement issue using #6 > wood screws on there belly boards?? Paul ViskBelleville ++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ I would not use screws for attachment. I used a piece of 1/4" foam to construct my belly board with glass wrap. I drilled multiple 1/8" holes in the hinge on the board side and used epoxy/flox and one overlay of glass to secure. I used a piece of 1/4" X 1 1/2" piece of pine from the lumber yard on the floor behind the rear spar and used five 3/16" bolts with "wood washers" to attach to the floor of the fuselage. 500 hours and 110+mph _______________________________________________ Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search. To UNsubscribe from KRnet, send a message to KRnet-leave at list.krnet.org please see other KRnet info at http://www.krnet.org/info.html see http://list.krnet.org/mailman/listinfo/krnet_list.krnet.org to change options _______________________________________________ Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search. To UNsubscribe from KRnet, send a message to KRnet-leave at list.krnet.org please see other KRnet info at http://www.krnet.org/info.html see http://list.krnet.org/mailman/listinfo/krnet_list.krnet.org to change options