Epoxy reducer sounds good, Sid. Thanks, Larry

On Mon, Jan 6, 2014 at 1:43 PM, smwood <smwood at md.metrocast.net> wrote:

> Larry,
> Last week there was a mention on the KRnet of using alcohol to thin micro
> slurry.  I have never done that; did not occur to me.  However, with that
> thought in mind, I tried using Epoxy Reducer.  I just happened to have some
> left over from trying to get the Smooth Prime to work.  While we are here:
> Smooth Prime may work for fabric finishing, but it is expensive and I
> finally had to abandon that for micro slurry and get on with finishing my
> KR-2.
> Epoxy Reducer E-500 is produced by Poly Fiber and available from Aircraft
> Spruce.  It contains Toluene, Methyl Ethyl Ketone (MEK), and Methyl
> Isobutyl Ketone (MIK).  The label is not kidding when it says to have
> ventilation. Lots of fumes here.
> To make the micro slurry, I mixed the West System resin and 206 hardener,
> then added micro, mixed and added more micro until the ball was like bread
> dough.  I could pick the whole ball up out of the cup with the stirring
> stick.  Then I added a few drops of Epoxy Reducer, mixed that, added a few
> more drops and mixed.  (Here is where a West System pump in the Reducer
> gallon can really comes in handy.)  Kept adding a few drops at a time until
> the mixture was like warm cake icing out of a can.  Spreads on great.  Need
> lots of ventilation due to the Toluene, MEK and MIK in the Reducer.
> After 24 hour cure at 68 degrees F, the micro with Epoxy Reducer sands
> very easily.
> Some of the cowl was done with just micro and epoxy; the extra epoxy in
> the mix makes for a much more difficult time for sanding.  The extra epoxy
> tends to gum up and clog the sandpaper, especially with a power sander.
>
> Bottom line: Highly recommend getting all the micro balloons in the epoxy
> that it can hold; then getting the ball to flow with Epoxy Reducer.  Thin
> the slurry to your spreading comfort level.  The Epoxy Reducer evaporates
> quickly and completely leaving the epoxy intact.  Spread the slurry
> quickly. On top, you can pour it on and let gravity level it.  On sides and
> bottom, gravity is not your friend; so you need a thicker slurry with less
> Reducer. A rotisserie would be handy for this application.
>
> Sid Wood
> Tri-gear KR-2 N6242
> Mechanicsville, MD, USA
>
>
>  ------------------------------
>> Sid, do you use alcohol in your micro slurry? Does that sand fairly
>> easily?
>> Thanks, Larry Bell
>>
>>>
>>>  ------------------------------------------------------------------------
>
>
>> Here is a picture of the new cowl for my tri-gear KR-2 with fresh
>>> fiberglass, micro slurry and air inlets.
>>> https://s3.amazonaws.com/expercraft/sidwood/158194715052ca11c154220.jpg
>>>
>>> Bernie Wunder provided lots of help above and beyond laying up fiberglass
>>> for this project.  Thank you Bernie.
>>>
>>> Next up is sanding, cutting and fitting.
>>>
>>> Sid Wood
>>> >>
>>>
>>
>
>
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