The problem is fixed by simply moving the code that skips insns that don't
set a part of the return value below the code that checks if the insn needs
a non-MODE_EXIT mode setting.

bootstrapped/regtested on i686-pc-linux-gnu


2013-07-24  Joern Rennecke  <joern.renne...@embecosm.com>

        PR rtl-optimization/57968
        * mode-switching.c (create_pre_exit): Allow instructions that
        don't set a return register to need a non-exit mode.

Index: mode-switching.c
===================================================================
--- mode-switching.c    (revision 201202)
+++ mode-switching.c    (working copy)
@@ -330,12 +330,10 @@ create_pre_exit (int n_entities, int *en
                        break;
                      }
                    if (!targetm.calls.function_value_regno_p (copy_start))
-                     {
-                       last_insn = return_copy;
-                       continue;
-                     }
-                   copy_num
-                     = hard_regno_nregs[copy_start][GET_MODE (copy_reg)];
+                     copy_num = 0;
+                   else
+                     copy_num
+                       = hard_regno_nregs[copy_start][GET_MODE (copy_reg)];
 
                    /* If the return register is not likely spilled, - as is
                       the case for floating point on SH4 - then it might
@@ -372,6 +370,11 @@ create_pre_exit (int n_entities, int *en
                          forced_late_switch = 1;
                        break;
                      }
+                   if (copy_num == 0)
+                     {
+                       last_insn = return_copy;
+                       continue;
+                     }
 
                    if (copy_start >= ret_start
                        && copy_start + copy_num <= ret_end)

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