On 1 Feb 2021 at 15:26, Mr. Sharkey via EV wrote:

> By the time the energy contained in the fuel reaches the road, you'll
> have lost a ~lot~ more of it than if you just drove a regular ICE
> vehicle of a similar size and weight. 

Ever heard of Alan Cocconi?  He designed the inverter for the original GM 
Impact EV, which became the GM EV1.  His T-Zero roadster EV was the 
inspiration for the original Tesla Roadster.  If memory serves (correct me 
if this is wrong), Tesla actually licensed the Roadster drivetrain from 
Cocconi's company, AC Propulsion.

Something close to 25 years ago Cocconi was driving his EV conversion of a 
1993 Honda Civic hatchback.  He wanted to take it on long trips, so he 
designed a genset trailer for it. 

He used a motorcycle engine, Kawasaki I think.  The engine was tweaked for 
efficiency and emissions, and the trailer was highly aerodynamic.  Cocconi 
did everything right.  

So it can be done.  However there are some things to consider before you try 
to do as he did:

First, Cocconi is a highly educated, experienced, genius engineer.  Not many 
of us here could even come close to that kind of efficiency in a homebrew 
range extender.  

Second, he was powering a relatively light, highly efficient, reasonably 
aerodynamic car.  You want tp power a heavy, inefficient pickup truck (basic 
design barely changed in 70 years) with much worse aerodynamic qualities.

Finally, Cocconi's EV and genset got 32 mpg on the highway.  That sounds 
pretty good until you realize that a Honda Civic VX ICEV of the same era got 
56 mpg on the highway.  When one of the world's best EV engineers built a 
series hybrid, he couldn't match the fuel efficiency of a reasonably well-
designed similar production ICEV.

There's another BIG problem with putting a conventional genset into (or 
behind) an EV - pollution.  Your vehicle goes from a zero emissions vehicle 
to one that pollutes far more than any other passenger vehicle on the road.

That's especially true if you try to use an off-the-shelf commercial grade 
genset of the type you'd find a a construction site.   EPA regs for them are 
much less strict than for cars, and it shows.

I ran the calculations on this back in 2007, so it's far from up to date, 
but I think my conclusions are still worth looking at. I based it on a 
fairly modern commercial grade genset from a reputable manufacturer that met 
EPA 2000s portable equipment emissions regulations, not dubious Chinese junk 
from Harbor Freight or Ebay.  

My example had the genset powering a highly efficient conversion EV of the 
time at highway speed.  I assumed that the EV could sustain 60mph with a 
10kW continuous input.  That's quite a bit less than your truck would need, 
and amounts to about 165Wh/mi.  With your truck, the results would be much 
worse than what you read below.

I calculated only for the regulated pollutants NMHC (non-methane 
hydrocarbons), NOx (oxides of nitrogen), and CO (carbon monoxide).  I didn't 
look at CO2.  

Compared to a gen-2 (2004-2009) Toyota Prius, the genset driven EV would 
produce:

80 times as much NMHC + NOx
117 times as much CO

That, folks, is what you call a gross polluter - REALLY gross.

Tom, you've gotten some pretty good advice here on how to update your EV 
with a more modern battery.

If that still can't give you enough range for your needs, and you're not 
prepared to slap down the big bucks for one of the upcoming EV pickups, then 
I'm sorry to say that an EV probably isn't right for you.  

In that case, IMO your best bet is to sell your present EV truck to someone 
who CAN use it with its current range, and buy a relatively recent 
conventional ICEV truck.  

I'll admit, with a store-bought truck you won't have the fun of bulding it.  
However, it'll pollute far less than what you're thinking of.  It will also 
be much more reliable, less expensive to buy and run, and more efficient.

David Roden, EVDL moderator & general lackey

To reach me, don't reply to this message; I won't get it.  Use my 
offlist address here : http://evdl.org/help/index.html#supt

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