John,

Do you have a wiring diagram?

BobK

On Dec 16, 2016 3:37 PM, "John Lussmyer via EV" <ev@lists.evdl.org> wrote:

> On Fri Dec 16 13:18:55 PST 2016 ev@lists.evdl.org said:
> >I really dislike the idea of high voltage BMS wires running all over the
> place.
> >My plan, if I use LEAF cells, is to make a PCB that attaches directly to
> the
> >battery terminals that has a microcontroller reading the cell voltages and
> >sending the data via an optically isolated serial bus that is daisy
> chained from
> >one cell to the next.
>
> Which is pretty much what I have done with my current Leaf BMS.  Though
> it's analog, no digital communications, and just has a "something is wrong"
> signal for the driver. (over or under voltage, broken sense wire, whatever)
> The problems I'm seeing with this system are:
> A) You have to be REALLY careful laying out the PC board. (I have one
> trace too close to the busbar, and if you rotate the board just a tad too
> far, it'll fry the reg.)
> B) PC boards compress, so keeping the mounting bolt tight is difficult.
> C) You MUST mount your modules in a way that always gives you easy access
> to that end of the module for easy maintenance.
> D) It gets difficult dealing with the power cable connectors mounted to
> the same bolt as the regs.
>
> I'm currently redesigning it to have probably 6 regs per board, and a
> short wire harness to the set of modules.  Makes it MUCH easier for
> maintenance.  Also makes it easier to mount the regs where you can see them
> easily.
>
>
> --
>
> Bobcats and Cougars, oh my!  http://john.casadelgato.com/Pets
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