Thanks Cor, for the information.  I thought I would like to play with these, 
but maybe not due to some of the concerns you bring up.
I currently have 16 60ahr calb cells I am learning with on my motorcycle with 
no BMS.  The investment in this small of pack  is not huge and hands on 
learning is worthwhile, so I don't mind being my own BMS in this case.  I would 
eventually like to put Calb cells in my truck.  I will likely install a BMS in 
my truck as that will be a larger investment and more cells to try and keep 
track of manually.  Right now I am leaning towards Orion.  So the Zener 
balancers were just going to be for experimenting and observation.
I understand the risks of not installing a BMS, but it is always interesting 
comparing that against the risk of having something permanently wired across 
your cells.
damon

> Date: Tue, 23 Jun 2015 11:18:42 -0700
> To: [email protected]
> Subject: Re: [EVDL] Lee Hart Zener Regulator for Calb cells
> From: [email protected]
> 
> Lee has discussed this in the past, it is likely in the archives.
> I see three main issues:
> - at lower voltage, the zener knee gets very soft so unless you use 
> additional electronics to amplify, the zener itself does not work very well 
> on a single cell as you already indicated, two cells might indeed be better 
> since around 6V the zeners have the best characteristics but that introduces 
> issues with imbalance between the two cells
> - Voltage differences while charging are very small with most types of 
> Lithium. 3.2V at rest but 3.5V is over-charging a LiFePO4 cell whereas a 
> flooded/AGM lead-acid battery can easily go from 12V to 15V and it does not 
> hurt them to be sitting at 15V while balancing for an hour.
> - leakage and failure: while zeners are supposed to go "on" at a certain 
> voltage, they will leak below that voltage so you are introducing extra 
> "self-discharge" which can very per cell with the properties of the zener, so 
> in a sense you are making the situation for Li-Ion worse. Also zeners can 
> fail (shorted typically) and mechanically fail and the Lithium cells will not 
> take well to being over-charged due to a failure
> 
> Cor van de Water
> Chief Scientist
> Proxim Wireless
> 
> office +1 408 383 7626                Skype: cor_van_de_water
> XoIP   +31 87 784 1130                private: cvandewater.info
> www.proxim.com
> 
> 
> This email message (including any attachments) contains confidential and 
> proprietary information of Proxim Wireless Corporation.  If you received this 
> message in error, please delete it and notify the sender.  Any unauthorized 
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> 
> 
> -----Original Message-----
> From: EV [mailto:[email protected]] On Behalf Of damon henry via EV
> Sent: Tuesday, June 23, 2015 10:37 AM
> To: EV List
> Subject: [EVDL] Lee Hart Zener Regulator for Calb cells
> 
> Hi,
> I am wondering if anyone has adapted Lee Hart's Zener regulators for lithium 
> cell use.  I don't think the voltage of one cell is high enough to use this 
> type of device on, but I think proper values can be found to regulate two 
> cells in series.  I would love to experiment with some of these and would 
> like full bypass at 6.8 volts.  I believe the 12 volt model can be tweaked by 
> picking appropriate replacement Zener diodes, but I don't do a lot of this 
> type of design, so I am not familiar with what is available or where to 
> source the parts.  Any help would be appreciated.
> thanks Damon
> Here is a link to Lee's 
> design.http://www.sunrise-ev.com/LeesEVs.htm#zenerlamp                        
>                   
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