Regarding cycling speed on a HV high capacity pack,
the ideal situation would be to simply split the existing pack in 2
and shuttle charge back and forth at a high rate, plus a limited amount
of additional energy to make up for losses in the process (charge/discharge
efficiency as well as losses in the electronics)

Seeing that you have 240 Cells so roughly 300V pack, the two halves would be
150V at 95Ah which is almost 15kWh each.
If you can pump 5kW from one pack half to the other and you have a combined
80% efficiency, you need to add a constant 1kW which can be done from a 110V 
outlet
and you'd need 3h per half cycle, 6h for a full cycle and the whole process
(if automated) would take a full day and night...

Cor van de Water
Chief Scientist
Proxim Wireless

office +1 408 383 7626          Skype: cor_van_de_water
XoIP   +31 87 784 1130          private: cvandewater.info
www.proxim.com


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-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of David Miller via EV
Sent: Tuesday, June 09, 2015 6:17 PM
To: Michael Ross
Cc: Electric Vehicle Discussion List
Subject: Re: [EVDL] Large Format NiMH Battery Patent Expirations?

Thanks Michael!

  As to the legality of manufacturing and selling Large Format NiMH:
http://en.wikipedia.org/wiki/Patent_encumbrance_of_large_automotive_NiMH_batteries

  Battery reconditioning?  I'd need to pull the batteries and find another 
vehicle.  At 65 hours per cycle, 3 cycles per cell and 240 cells that figures 
to 46,800 hours (over 5 years!) to reconditioning with a superbrain989.
  Lee Hart's battery balancer could do the job many times faster.

  2340 hours at TheHybridShop.

  Here is the HybridShops' email:
"Well, the theory of the conditioning process working is right on.....the issue 
will be the time it would take. These are 95 amp hour batteries. When you 
compare that to the 5.5 - 6.5 amp hour batteries in the hybrids things get 
very, very time consuming.
A discharge using the BDU would likely take over 20 hours if the pack was fully 
charged. A charge cycle would take over 45 hours. The charger supplied with the 
BDU has a max charge rate of 2.5 amps.
So, could it be done yes.....but it would be weeks worth of work. The 
discharger only has 20 channels so it would take more than one discharge (at 
over 20 hours each) for every cycle and then the approximately 45 hours of 
charge time for each cycle.
It would take one full cycle (initial discharge, 100% SOC charge, power/energy 
test) just to see what the pack condition is (like on any
hybrid) but with the time involved that could be a pretty big cost only to find 
out the pack may be suffering from irreversible changes. These packs are 
utilized much differently than hybrids (deeper cycling during normal
use) so they will age differently.
It could be an interesting project but.. "
-David Miller
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