The cells in the TESLA pack are a group in parallel then the parallel
groups are wired in series for the desired voltage, The key to pack
survival when a cell fails is a fusible link (Correctly sized short length
of wire) in series with each and every cell then any malfunctioning cell is
isolated when the link opens. (Reducing pack capacity about 2%.)

Dennis Lee Miles

(*[email protected] <[email protected]>)*

* Founder:    **EV Tech. Institute Inc.*

*Phone #* *(863) 944-9913 (12 noon to 12 midnight Eastern US Time)*

*Educating yourself, does not mean you were **stupid; it means, you are
intelligent enough,  **to know, that there is plenty left to learn!*

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<http://youtu.be/T-FVjMRVLss> *

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On Tue, Aug 19, 2014 at 7:32 PM, Lee Hart via EV <[email protected]> wrote:

> Peri Hartman via EV wrote:
>
>> To take this to a traction pack, I would want to try a similar design
>> where strings of cells are spot welded in parallel for the desired
>> current load. As I understand it, you can put as many in parallel as you
>> want and control them with a single BMS unit.
>>
>
> Well... There are those that believe this, and it is certainly done.
>
> However, think about failure modes: Sooner or later, a cell will fail.
> What happens if one of the cells in parallel shorts? All the rest will dump
> all their stored energy into that one shorted cell. That is very likely to
> result in a burst cell or even a fire. And packed like this, once one cell
> starts burning, it can set the rest on fire.
>
> When laptop manufacturers connected their cells directly in parallel,
> there were some dramatic failures and fires. Since then, reputable
> manufacturers are using cells with *internal* fuses and safety devices.
> Hobbyists and el-cheapo manufacturers aren't likely to use such cells.
>
> --
> The principal defect in a storage battery is its modesty. It does not
> spark, creak, groan, nor slow down under overload. It does not rotate.
> It works where it is, and will silently work up to the point of
> destruction without making any audible or visible signs of distress.
>         -- Electrical Review, 1902
> --
> Lee Hart's EV projects are at http://www.sunrise-ev.com/LeesEVs.htm
>
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