On Mon, 18 Oct 2021 at 06:12, Ralph Stirling
<[email protected]> wrote:
>
> I need shorten the 32mm long 19mm diam shafts by 5mm.

Lots of good ideas, here are some less-preferred options:

Find a way to power the motor on top of your lathe or milling machine
ways, and turn the shaft down.

It is possible to dismantle the motor and re-machine the shaft. Wrap
the rotor in a couple of layers of plastic bags and tape, as the main
difficulty is cleaning swarf off the magnets.
Some motors lose their magnetism if dismantled, but I think this is
less of a problem with rare-earth rotors.
I needed to do this to shorten one of my servo motors (In this case I
removed a whole layer of the motor, taking out a brake and the splines
on the rotor)
https://bodgesoc.blogspot.com/2015/12/a-start-on-controller.html 10th picture.

To change the shaft diameter you can sometimes grip a rear shaft
extension and put a centre in the output end, then turn down the shaft
after arranging some way to prevent the motor body rotating. This is
safe enough provided that there is no chance of the field winding
wires making contact with each other.

-- 
atp
"A motorcycle is a bicycle with a pandemonium attachment and is
designed for the especial use of mechanical geniuses, daredevils and
lunatics."
— George Fitch, Atlanta Constitution Newspaper, 1912


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