Hi Gene

Have you considered a separately mounted probe. Have a look at these two
Datron machine videos and see what you think. You seem to enjoy playing
with offsets ;-) so it should suit you.

https://www.youtube.com/watch?v=_PC9ezN6cno
https://www.youtube.com/watch?v=51FxvsCnMJc

So, with a separate probe;
- you never have to worry about fitting it into the spindle
- it's readily available
- wiring for the probe can be permanent
- you can customize the probe as you progress

Also, if the probe was mounted to the left of the spindle, you could add a
USB camera to the right. Then you could eyeball(on screen) a jog to a
feature, then run a probe routine, and then machine.

Of course, one can swing the probe out the way, or have it on a separate
vertical slider, and simply retract it.



On Mon, 24 Dec 2018 at 20:17, Gene Heskett <[email protected]> wrote:

> Greetings all;
>
> Thinking on probing on this new machine.
>
> Generally, the workpiece will be fastened to a spoilboard so that a drill
> thru cuts into it rather than the slotted alu bed. This I'd assume can
> be thought of as an insulator as a sheet of plywood seems ideal, and if
> a more precise z reference is needed, it seems 10 thou can be skimmed of
> the top in an hour or so. It would still be an insulator, meaning the
> workpiece an be connected to the probe input for GP probing. I've been
> useing a probe made from a needle threader, but with the fine wire
> reformed into a sharper V, an have the spindle turning 100-400 rpms, the
> wire loop then forming a cone, with a .1 uf capacitor that is discharged
> if the loop touches at any point in its rotation, and being slow to
> recharge, will hold that logic zero for long enough to register at
> LCNC's probe input.
>
> My question then is, is there enough continuity up the motor shaft and
> thru the bearings that it can serve as the ground?
>
> Or, because the motor has ceramic bearings its shaft is not grounded and
> I'll have to rig a brush against the side of the probe itself (it has a
> brass tubing shank of 1/8" OD) to assure a good grounding of the probes
> tip) This has worked well, with a repeat accuracy well under a thou on
> the little HF.
>
> Or should I figure on grounding the workpiece, and making a probe out of
> a piece of 14 gauge wire, drilled into a round teflon rod that is in
> turn chucked in the er-11, and the hot probe is a brush contacting the
> wire, again with the holding capacitor to store the first fleeting
> contact long enough to be seen by LCNC. I've done it this way too, and
> have found the center of a drilled hole to a repeat error well under a
> thousandth on the g0704.
>
> Now, to explore some what if's:
>
> If the spinning diameter was known, it could work in 3d, and assuming the
> size of the hole was known, the distance it travels across the hole
> could be used to determine that, by probing y-, y+, centering on that,
> then centering on the x, and a repeat center on the y could give the
> phantom diameter of the spinning probe by subtracting the travel from
> the known hole size, which could then be picked up and used to probe the
> sides of a workpiece, giving data close enough to use the align
> utilities to orient the co-ords map so it autocorrects for a raw part
> thats fixed at a small angle. I like that as I've never been able to
> keep camview working long enough to use it for that on the g0704. I even
> have the gui stuffs for that already installed in the g0704's axis!
> Fiddly stuff changing the probe tool in and out, and may change its
> working diameter if it gets sprung while remounting the probe tool but
> it could work just fine as you can calibrate that error out.
>
> Would any of you have a better idea that doesn't cost $300?
>
> IOW, get all the precision needed from the probe itself each time you use
> it, it recalibrates itself if you know how big the hole is and you are
> useing the side of the probe. Cone tips would be out because a z diff
> would modify the results.
>
> The possibility of permanently mounting a calibrating hole comes to mind,
> calibrating against that, then probing the workpiece for alignment.
>
> Anybody like? I do.
>
> Merry Christmas everybody.
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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