On Friday 08 September 2017 14:41:37 andy pugh wrote:

> On 8 September 2017 at 19:19, Gene Heskett <[email protected]> 
wrote:
> > Since I've no clue what the tpi or tpmm is on that nominally 8mm
> > screw driving the X carriage
>
> Is this a ballscrew or the original feed screw?
>
Small ball screw. Backlash, currently well corrected, is .0021".

> If it is the original screw then it might be worn.
>
OEM screw and nut both well toasted. Nut had been repaired with a 
helicoil once, and was quite near stripped a second time. The taper 
attachment was removed, and a new shaft fitted with roller thrust 
washers now anchored on the front and rear faces of the original 
crankshaft bushing screwed into the front face of the saddle. Its 
turning in needle bearings and the X motor is driving that new shaft.  
This is what the tapered rear of that newly made shaft I was taking 
about is using to grab the end of the screw and drive it.  The taper and 
matching tapered nut has a several ton per square inch grip on the 
screw, which is also coated with green threadlocker.  The ball nut, 
which has no flanges or threads on it, is in a cage I made and has no 
play as its driven against the inside face of the cage with some 3mm 
screws. The only give in that is the heavy felt washers compressed 
against both ends of the nut by those screws.  The whole thing has a 
sealed with goop opening in the bottom, and the bolt hole in the top 
that attaches it to the crossfeed slider, and I also sealed up the 
bottom of the saddle below the screw, and the slot in the top of the 
carriage. The rear of the saddle is sealed about 20 thou past the end of 
the screw, so the only swarf entry point is the bolt access slot in the 
top of the saddle if I am working at small diameters, but if I note its 
uncovered, I'll stop and move the QCTP inward on the crossfeed enough to 
push it back and cover it up again.  I can also rotate the block of iron 
that fills up where the bent and broken compound feed was, so I have 
over 4" of adjustment in the toolholders position available.  Usually 
mounted such that the tool tip is within the cross slides footprint on 
the saddle so there shouldn't be any tipping forces to lift one side or 
the end against its ways.

> Setting up the linear scale and making a screw-mapping file might
> help.

Thats true. One has to assume the linear scale is sufficiently accurate 
to correct the screw.  But is it?  A $40 Chinese scale that I believe 
has a data port, possibly even be powered from an otg usb port.  Its 
display is remoteable by 2 or 3 feet of cable.  Which then makes me ask, 
do we have a module that could talk to it? Its not in the 7i90 firmware 
in any version, strictly a bit at a time unless an encoder module in the 
firmware could be highjacked, a unk bit of trivia.  And would be the 
last one in the current configuration.  All big if's.  So it handling 
the data from a local usb port, it may be subject to the same missed 
events the local keyboard and mouse are subject to on the pi-3b.

I'll see if I can rig it from the saddle to the crossfeed in the next 
days & see if it calls my dial a liar.  And advise what I found of 
coarse.

Rock64's, 2nd shipment should have shipped the 6th. But I haven't made 
the trek to the mailbox yet today. :(

Thanks Andy.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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