On 02/02/2014 07:45 PM, Gene Heskett wrote:
> But the speed considerations involved in laying a consistent thickness 
> of material, are highly dependent on the speed and accels of a print 
> head that moves, and weighs perhaps a pound, often much less. Now, 
> translate that motion into the table of a conventional mill whose x 
> table probably weighs somewhere between 40 and 500 lbs. That level of 
> instant turnaround performance while laying a continuously flowing 
> layer of plastic, while also moving the y a large fraction of a bead 
> diameter while the head, the x axis, is turning around at the end of 
> its stroke with perhaps 50 thousandth of an inch to do all that while 
> not building up a fence of too much material at that turn around point 
> because the plastic keeps on flowing when the table is slowing to make 
> the direction turnaround, simply is not within the reach of even my 
> toy mill whose extended x table is likely close to 40 pounds. Now 
> imagine trying to do that on an 12 x 54, $47,000 cnc mill where its 
> table weighs perhaps 500 lbs. Common sense says it can't be done well 
> enough to sell the product without finish rework. Cheers, Gene 

I've re-purposed 3-5 axis machines into 3D printers using inkjet 
printheads and UV cured photopolymers. Speed is the only major problem 
with them since they are designed around moving a cutting tool vs a 
non-contact adding tool. Resolution and accuracy is well beyond FDM. A 
dedicated multi-axis inkjet is much faster with accell/decell to 2G's 
and can travel over 2m/sec. FDM is a relatively slow additive process 
anyway (vs SLA, Inkjet etc) and the glue guns are far from precision 
gear pumps that can lay down themoplastics much more consistently.

-Bari

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