On 28 October 2013 13:41, Stuart Stevenson <[email protected]> wrote:
> Do you have a design you can share? I would try to model it.

The idea is stolen from:
http://urobotics.urology.jhu.edu/projects/BW/
(I hate to think what a urology department intends to do with a ball worm)

I was trying to model an enveloping version. Starting with a set of
equally spaced points round a circle as the centre-lines of the balls.

I ended up creating the waisted spiral as a set of points in Excel,
joining them as a spline in Inventor, then using that as an extrude
path to cut out the slots for on position of the worm.
I then rotated that cut feature around the axis of the worm wheel. It
soon became clear then the resulting tooth-spaces are not
semicircular:
https://picasaweb.google.com/lh/photo/z7gpHGfuYsP79pjRZ7xo4tMTjNZETYmyPJy0liipFm0?feat=directlink

I think that the underlying problem is that the helix angle changes as
the engagement radius changes. It may be that a suitably modified
spiral can make it work.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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