On Fri, 28 Jun 2013, Hugh Currin wrote:

> Date: Fri, 28 Jun 2013 09:55:30 -0700
> From: Hugh Currin <[email protected]>
> Reply-To: "Enhanced Machine Controller (EMC)"
>     <[email protected]>
> To: [email protected]
> Subject: [Emc-users] Atom D525MW Configuration Problem ?
> 
> Folks:
>
> It is time to update my CNC controller. I'm now using a 1GHz Pentium III
> computer, with 4Mb memory, running EMC2 2.0.3. It works fine but would
> like to access CAD (Varicad) and CAM (Sheetcam) software in the shop.
> This old computer isn't up to running those. I have a Lenovo desktop
> I've planned (for a couple of years) to move to the shop, however after
> loading LinuxCNC the latency (300,000) was terrible. After some fiddling
> and tuning I gave up on the Lenovo.
>
> So, I read the Intel D525MW miniITX board works well with LinuxCNC. Too
> old to be found through NewEgg, etc. but I found one through Amazon. It
> shipped from Mega Micro Devices but I don't see it on their site. I've
> mounted it in a miniITX case with one 2Gb memory stick, 500Gb hard drive
> and CD Drive. I put a PCI single parallel card in but don't currently
> plan to use this second port.
>
> I loaded LinuxCNC 2.5.2 without a problem. Latency tests show "Jitter"
> around 16.3 uS (16,300 nS) out of the box. After turning off
> hyper-threading this came down to around 10 uS, but I didn't run the
> test for very long. I used the "Stepper Configuration Wizard" to build
> the *.ini and *.hal files. All seemed to work.
>
> I then connected the D525MW up to my converted mill. It uses a PMDX-131
> breakout board with three (XYZ) Gecko G202 drives. This circa 2007
> controller works very well with the old Pentium computer.
>
> Well, the motion using the D525MW is very ragged and doesn't conform to
> the requested motion. I have Trav-A-Dial readouts on X and Y which show
> the ragged motion. It's a ragged motion all the time, not a burp once in
> a while. Asking for G1 X0.5 F10 gives a jerky motion of 0.1" or 0.2".
> Something is terribly wrong. I don't think this is a tuning problem and
> I've tried different BASE_PERIODS without any noticeable change. I
> pulled the second parallel port out with no change.
>
> I don't know what else to do. I compared the *.ini files from EMC2 2.0.3
> and LinuxCNC 2.5.2 and don't see anything amiss. The pinout in the *.hal
> files seem the same. Also, there is action on X, Y and Z when jogged
> leading one to believe the pinout is OK.
>
> I spent a few minutes trying to configure it to use the PCI parallel
> card rather than the onboard parallel port. I found the card (lspci -v)
> but couldn't get it configured in LinuxCNC. The I/O ports are at 1000,
> 1010, 1018, 1020, 1028, & 1030 but I may have a format error when I
> enter these into the HAL file.
>
> I hope there's something simple amiss and someone can assist me in
> finding it. I can post the configuration files if asked, please let me
> know which ones and how best to include (inline, attached, etc). Any
> additional tests to run?
>
> Thank you in advance.
>
> PS. I seem to go though this every five years or so when I get the bug
> to update my controller. Please bear with me.
>
> -- 
> Hugh Currin
> Klamath Falls, OR
> USA
>

The stepgen length and space timings changed from base thread periods to ns 
some time from EMC 2.x to LinuxCNC 2.5.x. I would guess this is a likely 
source of your troubles


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Peter Wallace
Mesa Electronics

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