Check McMaster-Carr. They sell PTFE filled Delrin in small quantities. Even 
plain Delrin without PTFE is pretty slick and would likely work. I doubt your 
garage windows are Delrin as I've never seen it in clear, only black and white. 
Most likely they're polycarbonate.

 
+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
We are like tenant farmers chopping down the fence around our house for 
fuel when we should be using Nature's inexhaustible sources of energy -- sun, 
wind and tide. ... I'd put my money on the sun and solar energy. 
What a source of power! I hope we don't have to wait until oil and coal 
run out before we tackle that. -Thomas Edison, inventor (1847-1931) 



>________________________________
> From: Gene Heskett <[email protected]>
>To: [email protected] 
>Sent: Monday, August 27, 2012 5:31 AM
>Subject: Re: [Emc-users] moglice, another note
> 
>On Monday 27 August 2012 06:09:04 cogoman did opine:
>
>> On 08/26/2012 07:29 PM, jeremy youngs wrote:
>> >   I am thinking about lining my ways with this product any
>> > 
>> > thoughts?
>> 
>> Tormach has a nice whitepaper about the design of their PCNC1100 that
>> has me salivating to get one for myself.  In it they have this quote:
>> 
>> "There is a problem with it, however. PTFE is subject to a phenomenon
>> known as cold flow."
>> 
>> Go to this link to find out about this, and other stuff that may help
>> you avoid a mistake in the future.
>> 
>> 
>> http://www.tormach.com/engineering_pcnc1100.html
>> 
>> 
>> I was surprised to read that early machines had brass strips over
>> hardwood for the ways!
>
>So the ways should be delrin.  I _think_ that is what I made my garage 
>windows from, and while its very tough stuff to cut, needing fresh from a 
>drill doctor drill bits and new carbide saw blades, it does cold flow!  
>
>Supposedly capable of stopping (or more likely, throwing it straight back 
>at the shooter) a 22LR bullet, it hasn't been tested that I know of.  I 
>made frames to fit the opening between the studs, about 7/8" thick, gave 
>them 3 coats of Helmsman Spar Varnish, and then laid a bead of si calking 
>compound near the inside edge, laid a sheet of this stuff on the caulk 
>after drilling holes in the edges at about 2" intervals, screwed it down 
>with 3/4" #6 pan head screws in each hole, then turned it over and laid 
>another sheet on the other side for a thermopane like construction.  With 
>6" walls full of cocoon, and about a foot of it in the attic, my IR 
>thermometer can find them when its 0F outside, but a single 1500 watt, $20 
>heater will hold that garage at about 65F.  One of the two has now been 
>replaced with an AC, an 8k btu that has held it to 74F for 2 summers now 
>unless the door is open for too long.
>
>When I took one window out to put in the AC I was curious and loosened one 
>of the screws.  The underside of the head has printed into that "delrin" a 
>good 10 thou in 3 years.  That is however, a very concentrated load and I 
>doubt that would ever be matched in psi applied to a machine way loading.
>
>Cheers, Gene
>-- 
>"There are four boxes to be used in defense of liberty:
>soap, ballot, jury, and ammo. Please use in that order."
>-Ed Howdershelt (Author)
>My web page: <http://coyoteden.dyndns-free.com:85/gene> is up!
><Skyhook> Where is 'bavaria' proper?  I thought it was austria.
>        -- Seen on #Linux
>
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