Kirk Wallace wrote:
> It seems to me, a custom method of burning a CD might work. I would
> think very fine lines could be made. Another idea might be to have glass
> disks aluminum coated as is done for telescope mirrors and either etch
> or burn lines in that. I Could use 3" diameter encoder wheels, but U. S.
> Digital's largest is 2".
>   
Keep working along this line and you will get to how glass scale 
encoders are made, as
well as the glass encoder discs in high-res encoders.

You vacuum evaporate pure Chrome (or in some cases nichrome) onto 
glass.  This is
a harder and more corrosion-resistant metal than aluminum.  Apply 
photoresist and
expose to the master pattern and develop.  Then etch with a suitable 
etchant.

Jon

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