Gene,

You mentioned that you are having/had issues with the idle current setup on
your new drives.  The problem (imho) is that the hardware ICR solutions
require that steps be lost in order to wake the chip.  So no matter what, at
some point your likely to have missed steps.  I played ad nauseum with the
velocities and accelerations and kept getting frustrated by the creep (lost
steps) on the Z axis of my gantry router.  Since I mainly cut 2.5 D, the Z
is idle 95% of the time with very short moves deeper into or out of the
cut.  I do not know how many times my router drove across my 2' X 4' surface
at full depth on G0 back to the origin.  Its amazing how powerfull 200 oz-in
stepper motors are.

The Hobbycnc Pro board also has ICR.  Take a look at the Wiki regarding
this,  Kim Mortensen has a nice writeup on the issues with ICR that probably
go beyon just that board.

ICR on the HCNC board uses an RC pair to trigger the reduction.  I suspect
that it typical of most setups.  In my case, I simply eliminated the RC
pairs and direct wired the axis chips to the parrallel port.  Amp enable
from EMC triggers the chip to wake before any step is issued.  This
eliminated all issues I had with ICR.

Just a datapoint.
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