Greg, thank you for your very educational post. I would loved to get a
copy of the factory manual and I can pay you for any expense involved
in copying it etc and for your time. I read a bit about M functions
and it seems easy to use, though it would be a true 4th axis. I will
try to get it to work with my mill. Do you happen to know what
Amphenol connector do I need for this one.

Thanks!

Igor

On Sun, Sep 19, 2010 at 3:13 PM, Greg Bentzinger <[email protected]> wrote:
> Igor,
>
> My Uncle has a few of those Haas 5C units. Back in the late 80's or early 
> 90's Haas sent me a small potted interface box to allow the Haas 5C to be 
> used on our Hurco mill.  4 wires to the CNC, 4 wires to Haas. Its a simple 
> opto isolation unit. I have the schematic for it.
>
> Basically most machines will have a misc function M code that will trigger a 
> relay. Depending on how the machine tool builder set it up it may close the 
> circuit for 1/4 second or it may stay closed until cycle is complete. On some 
> controls you can set this behavior via parameters however that was not an 
> option for me. Thankfully you can change the parameters in the Haas so it 
> knows what to expect.
>
> I may be wrong but I think the stepper driver in the Haas is wired as a 6 
> wire unipolar set for half step - which means if you were to bypass the Haas 
> box and get a female mating Amphenol you could also drive the motor Bipolar 
> half coil or bipolar serial (full coil).
>
> I have the factory manual which covers programing, parameters, tear down and 
> renewal and adjusting the worm gear backlash.
>
> FYI to those who have not used this model - it does not have a break since 
> the worm gear usually has no slop and with something like a 72:1 on the worm 
> gear the stepper motor has no problem holding position. These units are very 
> open loop - in that the Haas control never knows if the unit did the 
> commanded move (there is a slip clutch to prevent an over torque) and the 
> machine can only request cycle start and receive a cycle complete. Its easy 
> for the Haas control and CNC control programs to get out of sync any time 
> both are not started from the beginning.
>
> I'm looking for one to use on my Hurco, My Uncle has three but won't share :( 
> Since my Hurco is running good as is I won't be converting it to EMC until 
> something cost prohibitive fails in the control.
>
> The Haas controller is a poor fit for EMC, but the Iron is top notch and if 
> you made a housing for a Gecko 201X or 203V with the proper Amphenol 
> connector you could drive those directly from EMC. Homing would be by just 
> jogging until the dials were zeroed out - remember those dials can slip too. 
> Homing repeatability will only be as accurate as one minute of eyeball.
>
> ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
>
> On the CNC4PC boards: Might get some thin 1/2" aluminum angle and do a DB25 
> cutout in it - mount to each DB25 behind the standoffs and use screws through 
> the other leg as your mount points.
>
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