Igor,

My Uncle has a few of those Haas 5C units. Back in the late 80's or early 90's 
Haas sent me a small potted interface box to allow the Haas 5C to be used on 
our Hurco mill.  4 wires to the CNC, 4 wires to Haas. Its a simple opto 
isolation unit. I have the schematic for it.

Basically most machines will have a misc function M code that will trigger a 
relay. Depending on how the machine tool builder set it up it may close the 
circuit for 1/4 second or it may stay closed until cycle is complete. On some 
controls you can set this behavior via parameters however that was not an 
option for me. Thankfully you can change the parameters in the Haas so it knows 
what to expect.

I may be wrong but I think the stepper driver in the Haas is wired as a 6 wire 
unipolar set for half step - which means if you were to bypass the Haas box and 
get a female mating Amphenol you could also drive the motor Bipolar half coil 
or bipolar serial (full coil).

I have the factory manual which covers programing, parameters, tear down and 
renewal and adjusting the worm gear backlash.

FYI to those who have not used this model - it does not have a break since the 
worm gear usually has no slop and with something like a 72:1 on the worm gear 
the stepper motor has no problem holding position. These units are very open 
loop - in that the Haas control never knows if the unit did the commanded move 
(there is a slip clutch to prevent an over torque) and the machine can only 
request cycle start and receive a cycle complete. Its easy for the Haas control 
and CNC control programs to get out of sync any time both are not started from 
the beginning.

I'm looking for one to use on my Hurco, My Uncle has three but won't share :( 
Since my Hurco is running good as is I won't be converting it to EMC until 
something cost prohibitive fails in the control.

The Haas controller is a poor fit for EMC, but the Iron is top notch and if you 
made a housing for a Gecko 201X or 203V with the proper Amphenol connector you 
could drive those directly from EMC. Homing would be by just jogging until the 
dials were zeroed out - remember those dials can slip too. Homing repeatability 
will only be as accurate as one minute of eyeball.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

On the CNC4PC boards: Might get some thin 1/2" aluminum angle and do a DB25 
cutout in it - mount to each DB25 behind the standoffs and use screws through 
the other leg as your mount points.

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