On Sun, 14 Mar 2010 16:59:40 -0500, you wrote:

>If the existing robot control already works, then there is no sense in 
>trying to control that with EMC2 directly.
>
>I'd tie EMC2 together with the robot controls via digital I/O, or the 
>Modbus interface via Classic Ladder. The interface should be pretty 
>simple and consist of just a few handshake lines.
>
>Lathe Output -> Ready to load -> Robot input
>Robot output -> Release Chuck -> Lathe input
>Lathe output -> Chuck Released -> Robot input
>Robot output -> Part ready to chuck -> Lathe input
>Lathe output -> Chuck clamped -> Robot input
>Robot output -> Robot clear of lathe -> Lathe input
>Lathe output -> Lathe busy -> Robot input

I'd agree with Dave here.

>> Request for a price quote from a potential client ended with a
>> revelation to me that i have to find a way to decrease the production
>> cost and that involves also reduction of labor time.

You're right in my bread and butter zone here <G> 

Firstly I'd look at the lathe code, see if it can be improved on, then
look at the feeds/speeds and tooling and see if that can be improved
within the capabilities of the machine. The crossing point for
production speed to cost is the secret. It's sometimes more cost
effective to run slower and tooling last longer than to run flat out
with increased tool/machine wear and more frequent insert replacement.

Any good CAM program should be able to optimise the code, but I still
find I can shave a little off any CAM programs job times manually.
Whether they can recoup my charge for doing that within their job cycle
lifetime is their problem ;)

Steve Blackmore
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