Chris,

I use a toner transfer paper mad by Pulsar, http://www.pulsarprofx.com/

Print the pattern using a laser printer and then laminate to the board.  I
use a ferric chloride etch and apply it with a foam paint brush.  This
speeds up the etching as the depletion layer is constantly removed. 
Details can be found at the web site above.  I hav been doing this for
about 10 years and have had consistently good results as long as I
carefully clean the board.

Hope this helps,

Frank



> On Fri, Jan 02, 2009 at 05:14:03PM -0500, [email protected] wrote:
>>
>> 1.  Very fine line routing will be disappointing, it tends to push the
>> coper out of the way rather than cut.  This is in part due to the low
>> spindle speeds.  The velocity of a 1/32 or smaller mill at the cutting
>> surface is quite low.  A high speed spindle will help immensely. For
>> wider
>> lines the resolution is good enough and it is quick.
>
> So true.  Spindle speed and runout are very important.  I have good
> results at 20krpm but feed rate is limited by the spindle speed.
> 30krpm would be better.
>
>> 2.  The best method, at least for me, is to use a toner transfer
>> technology to produce an etched circuit and use the CNC mill to drill
>> the
>> holes and cut out the board.  This process has a number of limitations
>> but
>> gives me decent boards fairly quickly.
>
> Interesting!  I have found that this process works pretty badly and is
> finicky compared to routing.  Maybe I never found the right material
> to print on.  I only tried a couple times.
>
>
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