On Fri, Feb 29, 2008 at 12:36:50PM +0000, ben lipkowitz wrote:
> Are you going to use the toaster oven or perhaps the skillet method?
> http://www.sparkfun.com/commerce/present.php?p=Reflow%20Skillet

The skillet (or upturned clothes iron) method risks burning the
underside of the board, and/or barrel rupture. i.e. The expansion
coefficient of the laminate exceeds that of copper, so the "barrel" of
vias can separate, losing conectivity between top and bottom layers.
On cooling, an intermittent connection results. With lead-free solders,
I don't think I'd even attempt it.

The current issue of Elektor magazine has a construction article for a
temperature controller for using a toaster oven as a reflow oven. The
current issue of Silicon Chip has an article in which the natural
heating rate of a $30 oven available here in Australia is used to
approximate the recommended heating profile. 

For one-offs, I use a Weller soldering iron tip with a shallow hollow in
the bevelled underside. Filled with a blob of solder, it is wiped over a
row of IC pins, after having run a thin stripe of paste flux from a
syringe. On the first attempt, I had no difficulty soldering the 11 pins
on one side of a 44 pin TQFP, in 1 to 1.5 seconds. (i.e. with a single
wipe) Tacking two diagonally opposite pins first, with a fine tip, is
a simple positioning method.

If using a reflow oven, and especially with lead-free solder, then some
components might need drying at up to 100°C for a few hours, if they've
been lying about for quite a while. Hand soldering is more forgiving in
this regard.

Having not tried lead-free, I'm keen to hear of any experience, both
good and bad.

Erik

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