On Wednesday, 8 May 2019 09:10:55 BST PeterMerchant via dorset wrote:
> I want to connect a few wires to R-Pi GPIO pins in a manner that I can swap
> out the R-Pis if I need to. I have been looking for Molex headers but have
> not found one that fits. I have glued two ten-way connectors together via a
> backing strip with a gap between them , but I don't have any more to use.
> Alternatively I am thinking of getting  Cyntech GPIO headers and soldering
> to the pins.
> https://shop.cyntech.co.uk/collections/fiver/products/26-way-female-pcb-mou
> nt-connector
> 
> I don't want to just use individual connections because I made an error last
> time and got a nice piece of smoky wire.

We have been round this loop at WMT.  For the initial prototypes we used a 
ribbon 
connector with the unused wires cut off and the 'far' end soldered to Vero Pins 
on the 
Veroboard which carried this interfacing devices.  I also tried the Cyntech 
header 
connectors.  Both these solutions proved to be a real pain because you can 
still connect to 
the wrong pins on the Veroboard if you really try hard enough and the ribbon or 
wires just 
get in the way.

We then started to make use of various modules, eg DC-DC Converter, Motor Drive 
Board 
and A/D Converter Board.  These all arrive with header pins (similar to the 
Pis) or places 
where header or Vero Pins can be soldered.

What we now have is header pins soldered to all of the modules and also to a 
small 
Veroboard that carries ICs that are needed for buffering or level shifting.  We 
make the 
wires out of pre-made jumper cables (https://uk.gearbest.com/development-boards/
pp_198971.html[1]), stripped from the ribbon that they arrive in, cut to length 
and crimped 
with new DuPont connectors at the other end.  You really need the crimping tool 
as well as 
the crimps and you have to make sure that you get the right kind 
(https://www.ebay.co.uk/
itm/Dupont-Crimping-Tool-SN-28B-Crimper-Kit-Set-Connectors-Raspberry-PI-Arduino/
264241871752?hash=item3d860afb88:m:mN2kfx7v7GKadkX4I3w6Vgg[2]).

This does add up cost-wise, so you also need to be doing a fair bit of it  (we 
will eventually 
have about fifteen Pis ant WMT).  It also doesn't completely solve the problem 
of getting 
the wires onto the wrong connector.  However, if your wires are different 
lengths to suit 
their destinations, then that helps.  You can also get header connector 
housings that hold 
up to 10 pins (see the eBay link above), so that helps you to locate the 
correct places, 
especially if you have quite a few adjacent pins.  For WMT, we are using Pi 
Zeros so we only 
populate those GPIO pins that we are using; that also makes it easier to locate 
the right 
pins.

-- 



                Terry Coles

--------
[1] https://uk.gearbest.com/development-boards/pp_198971.html
[2] 
https://www.ebay.co.uk/itm/Dupont-Crimping-Tool-SN-28B-Crimper-Kit-Set-Connectors-Raspberry-PI-Arduino/264241871752?
hash=item3d860afb88:m:mN2kfx7v7GKadkX4I3w6Vgg
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