Thank you, Spencer.

Makes sense. I'm in south Florida, so we never get a freeze. I drilled a
couple more holes, dug around with a screwdriver, vacuumed it a lot, and
have had my heat gun blowing in the area for about 3 hours now...at a safe
distance.  Its seems pretty dry, but I'm going to let her set in the sun
for several days. Fortunately, I don't think its to bad. The upper 75%
seems very dry since I drilled out one of the foam fill holes when they
made it.

Overall I think I roll with this fix and monitor it next time I haulout.

Really appreciate having this group to turn to for advice and stories.

Regards,
Brian

On Wed, Jan 5, 2022, 12:04 PM Spencer Johnson via CnC-List <
cnc-list@cnc-list.com> wrote:

> Hi Brian...I replaced my rudder in 2018 after years of bringing it home
> over the winter to let it drain out of the rudder-shaft connection.  I gave
> up and had Competition Composites (cci.one) in Ontario repair it.   Their
> computer scanned the rudder, removed the fiberglass and foam confirming
> that the SS post was in good shape (because of the black/brown tarry ooze
> that came out of the rudder I was relieved), then they scanned the shaft.
> After cleaning it all up they used a CNC milling machine to cut two halves
> of hard Divinycell foam - inside and outside - then packed with epoxy.  The
> outside was covered in 2 layers of fiberglass mat, vacuum bagged, then
> faired and primed.  Some pics:
>
>
> https://drive.google.com/drive/folders/0Bz49si3Z0GdDd2sxVXNHV1Iwc0E?resourcekey=0-mxt2XK3szmOGKjPR91NARA&usp=sharing
>
> They have a video of the process on the website.  Cost was about 3k but
> the exchange rate US to CDN was quite favorable.  Shipping was not
> cheep...a crate cost about $100 and was very well made.  Rudder weight
> dropped in half....from 325 to 150 lbs...much easier to reinstall!
>
> Brian....if your boat is outside in the frozen tundra you can be sure it
> won't just get better.  I had the yard use G-Flex on the shaft to rudder
> joint...water still got in.  So, not a matter of IF but WHEN.  For me...I
> was done removing the rudder each fall and taking it home so it would not
> freeze.  The new rudder is solid peace of mind.  Good Luck!!
>
> Spencer Johnson
> 84 LF38 "Alegria"  #165
> Racine, WI / Waukegan, IL
>
>
>
> Thanks to all of the subscribers that contributed to the list to help with
> the costs involved.  If you want to show your support to the list - use
> PayPal to send contribution --   https://www.paypal.me/stumurray  Thanks
> - Stu
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved.  If you want to show your support to the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu

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