Hi there

I performed the idler plate and sheave replacement project last year on our 
1990 C&C 34 +. We now have a stainless-steel idler plate and reconditioned 
sheaves.

The four base bolts on our model self-tap into nuts fixed into the floor of the 
cockpit. I had to however cut an access hole in the liner of the aft cabin to 
access the binnacle guard "feet" holders. when doing this I cut it rectangular 
and then screwed the cut-out piece to a teak picture frame that i made and then 
this mounts to the head liner of aft cabin to look original.

Four critical points I learned were:

  1.  Thickness of the current aluminum idler plates stocked by Edson is much 
thicker than the original. This is one reason why I went with customer 
Stainless steel plate. Raising the base of the pedestal will affect how your 
compass interacts with equipment on the binnacle guard.
  2.  Edson advises that original manufactures, including C&C, often modify the 
idler plates when they were received from Edson. Therefore, either be prepared 
to modify on site when you receive a new plate from Edson or create an accurate 
plate template and send to Edson and ask them to follow the footprint.
  3.  New sheave arms have a wider width than the original. This can cause a 
problem when you are going to align the steering cables as for in my case I 
could not close the angle enough with the new sheave arms to match the run of 
the cables to the radial drum. This is why I had the original sheave arms 
professionally inspected and reconditioned by Edson.
  4.  I would not rely on the fact that a boat was primarily used in a 
freshwater environment to give me comfort when considering idler plate 
maintenance. The original material was light steel and as my boat was only out 
of fresh water for the last 4 years before I purchased it I believe it must 
have suffered most of the plate corrosion during time in fresh water. This is a 
mission critical piece of gear that should be checked periodically in any 
environment. My extreme gratitude goes out to fellow lister Chuck who spurred 
me to action.

I am extremely happy that I made this upgrade as I am much more confident and 
before doing so did not know the risk we were running with original plate.

Another lesson learned to consider may be that if you choose to go with the 
custom stainless steel plate choice you may want to consider having a local 
fabricator make the unit despite the effort to help by Edson. This is because 
Edson will have to make a custom plate as well and if there are any unexpected 
modifications that need to be made specific to your application than it may be 
speedier to have it done close to home.

Hope this helps.

Blair
Coincidence C&C 34+

________________________________
From: Dave S via CnC-List <cnc-list@cnc-list.com>
Sent: November 20, 2021 11:17 AM
To: Stus-List <cnc-list@cnc-list.com>
Cc: John McCrea <johnmcc...@comcast.net>; Dave S <syerd...@gmail.com>
Subject: Stus-List Re: Edson Steering Sheave Assembly Bolt Failure.

I haven’t tackled mine, and as it’s a freshwater boat there’s no corrosion to 
speak of, and it doesn’t appear to be leaking.

I have been curious about the deck in this area.  How was the deck penetration 
dealt with?  Is it cored in that area?  Was it reinforced or protected from 
water intrusion?
Thx.

Dave 33-2



Sent from my iPhone

On Nov 20, 2021, at 10:08 AM, John McCrea via CnC-List <cnc-list@cnc-list.com> 
wrote:

Yes they are the four through bolts that hold the pedestal in place. I will 
contact Edson for replacements just curious if anyone else had them fail. Will 
also be resealing pedestal to stop water intrusion. Thanks.

Sent from my iPhone

On Nov 20, 2021, at 8:02 AM, Steve Thomas via CnC-List <cnc-list@cnc-list.com> 
wrote:


I believe that the bolts in question are the through-the-deck bolts that secure 
the pedestal to the deck. They are also the only aluminum bolts that I know of 
that were once "standard" on Edson pedestal steering systems. If I am wrong on 
the latter, I am certain that others will chime in. :)

Steve Thomas

1980 C&C36 MKI

1978 C&C27 MKIII


------ Original Message ------
From: cnc-list@cnc-list.com
To: cnc-list@cnc-list.com
Cc: shawngwri...@gmail.com
Sent: Friday, November 19, 2021 8:42 PM
Subject: Stus-List Re: Edson Steering Sheave Assembly Bolt Failure.

Can you share any photos of the bolts in question? Are these above deck, or 
below? I'm not aware of any aluminum bolts in my pedestal, but they may have 
been replaced with stainless steel. There is one SS round head machine screw 
that is loose and has no material left to grab (threads stripped out) on one of 
the aluminum pieces which fit over the SS tubing at the deck level. As the 
pedestal is solid, I've ignored it for now. Everything below deck looks good 
also, but it's been a year since I checked so it's on the list.

--
Shawn Wright
shawngwri...@gmail.com<mailto:shawngwri...@gmail.com>
S/V Callisto, 1974 C&C 35
https://www.facebook.com/SVCallisto


On Fri, Nov 19, 2021 at 1:19 PM John McCrea via CnC-List 
<cnc-list@cnc-list.com<mailto:cnc-list@cnc-list.com>> wrote:

All,

I was aware that my bolts in my steering assembly below the pedestal were 
failing when I noticed a gap on the bow side of the sheave assembly this 
summer. After trying to tighten one of the aluminum bolts it crumbled. Had two 
remaining good ones in the stern and limped the way through the remainder of 
the season. Today loosened the steering cables to start to take apart the 
assembly with the intent of fixing in place with new bolts. Having had a 
similar but more catastrophic failure on our past 1989 37/40 XL I can see that 
the assembly itself is in good shape. My question is the use of the aluminum 
bolts. Since that is what failed should I switch to stainless? May be a good 
question for Rob Ball but wanted to see what others have used. Thanks!

John McCrea

Talisman

1979 36-1

Mystic, CT

Thanks to all of the subscribers that contributed to the list to help with the 
costs involved. If you want to show your support to the list - use PayPal to 
send contribution -- https://www.paypal.me/stumurray Thanks - Stu
________________________________
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved. If you want to show your support to the list - use PayPal to 
send contribution -- https://www.paypal.me/stumurray Thanks - Stu
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved.  If you want to show your support to the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved.  If you want to show your support to the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved.  If you want to show your support to the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu

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