I've spoken to the yard and decided to take the mast down to tighten all
the bolts, then I will do the cosmetic fix.

This will also give me a chance to inspect the mast, hopefully no surprises
there!

I find that my radio seems to have very short range, the cable and the
antenna may have been the original, should I consider changing the cable
and antenna?

Thank you.

On Sun, Jun 23, 2019 at 11:54 AM Shawn Wright via CnC-List <
cnc-list@cnc-list.com> wrote:

> Also check the mast step (under the cast plate which the mast sits on), as
> the previous owner of our '74 35 mk2 said that it was an oak block which
> had rotted away, and resulted in the forward most keel studs not holding
> torque on the keel. He dug it out and poured concrete in place of the
> block, with a stainless pipe through it for drainage. This was in 2003, and
> when I hauled her this spring, there was no sign of movement at the keel
> joint, although I did choose to epoxy over the joint instead of replacing
> the flexible sealant he had used.
> --
> Shawn Wright
> shawngwri...@gmail.com
> S/V Callisto, 1974 C&C 35
> https://www.facebook.com/SVCallisto
>
>
> On Sun, Jun 23, 2019 at 8:28 AM dwight veinot via CnC-List <
> cnc-list@cnc-list.com> wrote:
>
>> Looks very similar to what i repaired on my 35 MKII using a very similar
>> procedure to that described by Dennis Connor. Yes there is 1 keel bolt
>> under the mast and yes torque the nuts to the specs listed on the  cnc
>> photoalbum site for the 35 MKII as the first step. Also replace the backing
>> plates and bedding compound. Drill and tap holes in each new backing plate
>> to provide a covenient means to connect ground wires while you are at it.
>> Grind out the crack and grind the sump down past the gelcoat for about 3
>> inches up and clean the lead keel down to bare metal. Blow the grinding
>> debris fro the crack, wash all surface with acetone and apply a layer of
>> non thickened West System epoxy to the cleaned and dried sufaces with a
>> small wire brush. Then use thicked epoxy putty to fill the gap level and
>> immediately apply a layer of glass matt just wide enough to cove the gap
>> and smooth that out to release any entrapped air. Then lay on more
>> thickened epoxy and apply a layer of glass matt about 2 inches wide and
>> smooth out as before. Then another layer of thickened epoxy andglass matt 3
>> to 4 inches wide sooth out as for the others and then one more layer about
>> 4 inches wideand amooth out covering with thickened epoxy. Grind the cured
>> product to remove obvious bumps and then fsir to a smooth surface with
>> lightweight auto body filler or other fairing compound. Prime and apply
>> bottom paint. I will send you a photo of my result if you wish.
>>
>> On Sun, Jun 23, 2019 at 11:01 AM Josh Muckley via CnC-List <
>> cnc-list@cnc-list.com> wrote:
>>
>>> That looks like it could have resulted from the combined effect of loose
>>> bolts AND a grounding event.  I definitely think it needs additional
>>> attention.
>>>
>>> I would do the "normal" repair.  Tighten/check tight the keel bolts,
>>> excavate, fill, glass(maybe), fair.
>>>
>>> Have you had a chance to investigate for water ingress around any of the
>>> bolts?  Can you or has anybody done a structural inspection?  What happens
>>> during a grounding is that when going forward the keel acts as a lever arm
>>> and crushes into the hull at the trailing edge of the keel.  Compression
>>> damage to both the hull and keel may be evident in this area.
>>>
>>> Some people suggest to use the flexible material to fill the gap because
>>> the keel is likely to flex when heel over, is that a perception or a fact?
>>>
>>> Original construction used a layer of 5200, 4200, or butyl tape on the
>>> joint.  The joint was then faired with a low density fairing compound.
>>> Often times what owners see is years of bottom paint and the fairing
>>> material chipping out in a straight line that extends from leading edge to
>>> trailing edge on both sides.  This is a typical smile.  Sometimes it is
>>> natural and unavoidable cantilever flexing.  Sometimes it is loose-ish
>>> bolts that allow for the cantilever flex.  Yes, instead of a low density
>>> fairing compound a tougher material is in order.  Notice I didn't say
>>> stronger or harder.  Toughness is the opposite of brittle.  IMO the west
>>> systems G-Flex line of products fits this description.  If I was in need of
>>> dropping the keel I would probably still use 5200 to seal the joint but
>>> then simply fill with G-Flex as described in the article that I linked
>>> previously.
>>>
>>> Also, do you need to raise the mast to tighten the bolt? I am under the
>>> impression that one bolt is hidden under the mast.
>>>
>>> I had 2 bolts under the foot of my mast (C&C 37+).  You should probably
>>> expect at least one.  You may be able to engineer a mechanism for
>>> tightening the bolt without pulling the mast but ultimately I think you
>>> will spend more time and money.  Just coordinate with the yard to use their
>>> travel lift  to haul and block the boat in preparation for the repairs.
>>> Make sure that they can reach the mast with their crane.  Once the lift
>>> sets the boat on the keel arrange for the crane to lift the mast.  It
>>> doesn't have to be removed - just lifted a foot or two.  Of course there
>>> are lots of maintenance items that you could coordinate during a complete
>>> mast removal.
>>>
>>> My yard is saying I need to do all this in travel lift, is this
>>> necessary?
>>>
>>> Yes, the weight of the boat should be compressing the joint while
>>> tightening the bolts.  Some listers have argued that the amount of tension
>>> created by a single bolt at the correct torque exceeds the weight of the
>>> keel many times over.  I say, if you need to get to the bolt under the mast
>>> anyway and you need to fill and fair and paint the keel anyway then you
>>> need the travel lift.  If you wanted to experiment or practice on the
>>> accessible bolts while the boat was in the water then it is unlikely that
>>> you would harm anything.
>>>
>>> Preparation is going to be the key to an expeditious repair.  There are
>>> lots of tools and correct sized sockets needed as well as a yard that has
>>> the ability and willingness to coordinate with you for the use of their
>>> equipment.  I haven't even touched on the tools, equipment, and consumables
>>> needed for the fill, fair, and paint.
>>>
>>> Keep the questions coming.
>>>
>>>
>>> Good luck,
>>>
>>> Josh Muckley
>>> S/V Sea Hawk
>>> 1989 C&C 37+
>>> Solomons, MD
>>>
>>>
>>>
>>> On Sun, Jun 23, 2019, 9:12 AM General Gao via CnC-List <
>>> cnc-list@cnc-list.com> wrote:
>>>
>>>> It turns out my email last night was rejected due to size. Here is the
>>>> link to the picture of "my smile"...
>>>>
>>>>
>>>> https://drive.google.com/file/d/0B4sBNcSIFFFGYkRPU1IxNFdSbHhEUUFoZjZnVVZOSV9mMlM4/view?usp=sharing
>>>>
>>>> Thank you guys for sharing the information. It is very much
>>>> appreciated. My email last night had two questions:
>>>>
>>>> Some people suggest to use the flexible material to fill the gap
>>>> because the keel is likely to flex when heel over, is that a perception or
>>>> a fact?
>>>>
>>>> Also, do you need to raise the mast to tighten the bolt? I am under the
>>>> impression that one bolt is hidden under the mast.
>>>>
>>>> Seems to have been answered by you already.
>>>>
>>>> My yard is saying I need to do all this in travel lift, is this
>>>> necessary?
>>>>
>>>> Thank you again!
>>>>
>>>> On Sun, Jun 23, 2019 at 6:19 AM dwight veinot via CnC-List <
>>>> cnc-list@cnc-list.com> wrote:
>>>>
>>>>> I have a 35 MKII and i repaired the smile on my boat pretty much the
>>>>> same way as Dennis described.  However i only repaired the forward end of
>>>>> the smile back for about 2 feet on each side. I did that 1 full year ago 
>>>>> so
>>>>> the boat has experienced only one winter of freeze/thaw cycles here in 
>>>>> Nova
>>>>> Scotia and a full season of sailing. No smile any longer on the boat but a
>>>>> big smile on my face...mission accomplished
>>>>>
>>>>> On Sun, Jun 23, 2019 at 1:02 AM Josh Muckley via CnC-List <
>>>>> cnc-list@cnc-list.com> wrote:
>>>>>
>>>>>> I wanted to share this article with you in my previous email but
>>>>>> forgot.
>>>>>>
>>>>>>
>>>>>> https://drive.google.com/file/d/0B8pEh5lnvP1yV1JEN3YxQk1RbHc/view?usp=drivesdk
>>>>>>
>>>>>> Josh Muckley
>>>>>> S /V Sea Hawk
>>>>>> 1989 C&C 37 +
>>>>>> Solomons, MD
>>>>>>
>>>>>>
>>>>>>
>>>>>> On Sat, Jun 22, 2019, 9:51 PM General Gao via CnC-List <
>>>>>> cnc-list@cnc-list.com> wrote:
>>>>>>
>>>>>>> Hi,
>>>>>>>
>>>>>>> I am a new C&C 35 Mk2 owner, and I am a new owner of a sailboat in
>>>>>>> general. The yard is telling me the "smile" on my boat is a bit 
>>>>>>> excessive.
>>>>>>> Sailors on the Sailnet suggested me to post my question on here to get 
>>>>>>> more
>>>>>>> accurate suggestions. So here I am.
>>>>>>>
>>>>>>> Some people suggest me to tighten the bolt, or even drop the keel to
>>>>>>> fix it for the long term; some suggested it is just appearance and no
>>>>>>> structural concern, and "filling" or "patching" the smile is part of
>>>>>>> regular annual maintenance for this boat.
>>>>>>>
>>>>>>> I am seeking advice from people with experience on this model or
>>>>>>> similar C&C boat in construction (solid FG hull and swing back keel).
>>>>>>>
>>>>>>> What would you recommend?
>>>>>>>
>>>>>>> Thank you in advance.
>>>>>>>
>>>>>>> Bo
>>>>>>> _______________________________________________
>>>>>>>
>>>>>>> Thanks everyone for supporting this list with your contributions.
>>>>>>> Each and every one is greatly appreciated.  If you want to support the 
>>>>>>> list
>>>>>>> - use PayPal to send contribution --
>>>>>>> https://www.paypal.me/stumurray
>>>>>>>
>>>>>>> _______________________________________________
>>>>>>
>>>>>> Thanks everyone for supporting this list with your contributions.
>>>>>> Each and every one is greatly appreciated.  If you want to support the 
>>>>>> list
>>>>>> - use PayPal to send contribution --
>>>>>> https://www.paypal.me/stumurray
>>>>>>
>>>>>> --
>>>>> Sent from Gmail Mobile
>>>>> _______________________________________________
>>>>>
>>>>> Thanks everyone for supporting this list with your contributions.
>>>>> Each and every one is greatly appreciated.  If you want to support the 
>>>>> list
>>>>> - use PayPal to send contribution --   https://www.paypal.me/stumurray
>>>>>
>>>>> _______________________________________________
>>>>
>>>> Thanks everyone for supporting this list with your contributions.  Each
>>>> and every one is greatly appreciated.  If you want to support the list -
>>>> use PayPal to send contribution --   https://www.paypal.me/stumurray
>>>>
>>>> _______________________________________________
>>>
>>> Thanks everyone for supporting this list with your contributions.  Each
>>> and every one is greatly appreciated.  If you want to support the list -
>>> use PayPal to send contribution --   https://www.paypal.me/stumurray
>>>
>>> --
>> Sent from Gmail Mobile
>> _______________________________________________
>>
>> Thanks everyone for supporting this list with your contributions.  Each
>> and every one is greatly appreciated.  If you want to support the list -
>> use PayPal to send contribution --   https://www.paypal.me/stumurray
>>
>> _______________________________________________
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
>
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