Thanks, Josh. On the advice of a club member, I got a scotch brite type
wheel for the angle grinder today and ground the joint down to clean lead
all the way around, which in most cases was just going down 1/2" or so, and
2-3" in the few bad spots. So it sounds like I need to feather it further
by hand, then apply the G-Flex material as you suggested. I didn't get much
else done today due to forgetting too many things so I quit early. Having
the boat 45 minutes away is a pain when you forget things.

No chance of getting G-Flex tomorrow, so I'll probably do the bottom paint
on the upper part of the hull, and finish the keel joint Monday. I planned
to start the paint today, but forget my paint mixer, amongst other little
things that went wrong...

On Sat, May 4, 2019 at 5:39 PM Josh Muckley via CnC-List <
cnc-list@cnc-list.com> wrote:

> Are you doing this sanding by hand?  The voids you reference look mostly
> like fairing compound that chipped off.  Definitely get a hand sander or
> even a grinder and don't hesitate to go down to 60 grit.  Feather the
> chipped areas back and then fill and fair as previously discussed.  I would
> definitely plan on fairing the gap at least 4 inches wide and 6 or 8
> wouldn't be unreasonable.  As such, feather back the bottom paint and use a
> straight edge to the see what things look like so you can select an
> appropriate width putty knife.
>
> Josh Muckley
> S/V Sea Hawk
> 1989 C&C 37+
> Solomons, MD
>
>
> On Sat, May 4, 2019, 11:58 AM Shawn Wright via CnC-List <
> cnc-list@cnc-list.com> wrote:
>
>> Hi there,
>>
>> Well, she's on the hard for two weeks, so I'm attending to anything below
>> the waterline during this time, and puttering on smaller items inside as
>> well.
>>
>> The black goo is not water soluble, and seems like a sticky grease. One
>> guy suggested it could be some of the flexible sealant which didn't set due
>> to exposure to water or acetone. Both sides of the joint have been faired
>> with white epoxy, and the goo coincides with a few small voids in the
>> original layup, so possibly water or a cleaner was trapped in there. If it
>> continued to ooze out I would be worried, but only a small amount came out
>> when I cut the sealer out, and then stopped.
>>
>> Here are some photos showing the hull after pressure washing, and then
>> after sanding and cleaning out the keel joint.
>>
>> https://photos.app.goo.gl/YRS6RhB6iRCJmm5y9
>>
>> There are two sections where the epoxy is separating from the keel and
>> lead corrosion is evident, so it has been suggested that I grind this back
>> to clean lead and then re-seal with epoxy. I am not sure if I should just
>> make the whole joint smooth with epoxy, or try to maintain a V shaped gap,
>> and then seal the gap with Sikaflex in case there is some movement. If
>> there has been moved, it is minimal, as the old black sealer was in a V gap
>> about 3-5mm wide by 3-5mm deep, and was well bonded both top and bottom
>> before I cut it out with a knife. The final photos in the album are after I
>> sanded with a wedge of 80 grit to clean out the joint.
>>
>> Here is the photo of the section with the epoxy delaminating from the
>> keel:
>> https://photos.app.goo.gl/GMqo3PdtWHk5JuzT8
>>
>> On Fri, May 3, 2019 at 8:10 PM Josh Muckley via CnC-List <
>> cnc-list@cnc-list.com> wrote:
>>
>>> You're not wasting any time are you?!  Forgive me if you already
>>> described this boat defect but how bad was the keel joint that you are
>>> already tearing in to it?  Most people live with a smile for a few years,
>>> then tighten the bolts and wait another few years, then if needed perform
>>> some type of additional remediation.
>>>
>>> You didn't describe if the goo was water soluble.  All types of
>>> biological growth and slime occurs when water gets trapped and bilges are
>>> subject to collect lost of various liquids.
>>>
>>> Josh Muckley
>>> S/V Sea Hawk
>>> 1989 C&C 37+
>>> Solomons, MD
>>>
>>> On Fri, May 3, 2019, 9:46 AM Shawn Wright via CnC-List <
>>> cnc-list@cnc-list.com> wrote:
>>>
>>>> While cutting out the rubbery sealant between the keel joint on my
>>>> 35-2, I came across a spot on the starboard side, about 14-16" from the aft
>>>> end of the keel, where some black goo came out. It has a consistency of
>>>> grease, with no obvious smell.
>>>>
>>>> Any idea what this might be? Perhaps some water in the cavity which
>>>> prevented the sealant from curing in that area? It only appears in a small
>>>> 3-4" long section.
>>>>
>>>> --
>>>> Shawn Wright
>>>> shawngwri...@gmail.com
>>>> _______________________________________________
>>>>
>>>> Thanks everyone for supporting this list with your contributions.  Each
>>>> and every one is greatly appreciated.  If you want to support the list -
>>>> use PayPal to send contribution --   https://www.paypal.me/stumurray
>>>>
>>>> _______________________________________________
>>>
>>> Thanks everyone for supporting this list with your contributions.  Each
>>> and every one is greatly appreciated.  If you want to support the list -
>>> use PayPal to send contribution --   https://www.paypal.me/stumurray
>>>
>>>
>>
>> --
>> Shawn Wright
>> shawngwri...@gmail.com
>> _______________________________________________
>>
>> Thanks everyone for supporting this list with your contributions.  Each
>> and every one is greatly appreciated.  If you want to support the list -
>> use PayPal to send contribution --   https://www.paypal.me/stumurray
>>
>> _______________________________________________
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
>

-- 
Shawn Wright
shawngwri...@gmail.com
_______________________________________________

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