Are you doing this sanding by hand?  The voids you reference look mostly
like fairing compound that chipped off.  Definitely get a hand sander or
even a grinder and don't hesitate to go down to 60 grit.  Feather the
chipped areas back and then fill and fair as previously discussed.  I would
definitely plan on fairing the gap at least 4 inches wide and 6 or 8
wouldn't be unreasonable.  As such, feather back the bottom paint and use a
straight edge to the see what things look like so you can select an
appropriate width putty knife.

Josh Muckley
S/V Sea Hawk
1989 C&C 37+
Solomons, MD


On Sat, May 4, 2019, 11:58 AM Shawn Wright via CnC-List <
cnc-list@cnc-list.com> wrote:

> Hi there,
>
> Well, she's on the hard for two weeks, so I'm attending to anything below
> the waterline during this time, and puttering on smaller items inside as
> well.
>
> The black goo is not water soluble, and seems like a sticky grease. One
> guy suggested it could be some of the flexible sealant which didn't set due
> to exposure to water or acetone. Both sides of the joint have been faired
> with white epoxy, and the goo coincides with a few small voids in the
> original layup, so possibly water or a cleaner was trapped in there. If it
> continued to ooze out I would be worried, but only a small amount came out
> when I cut the sealer out, and then stopped.
>
> Here are some photos showing the hull after pressure washing, and then
> after sanding and cleaning out the keel joint.
>
> https://photos.app.goo.gl/YRS6RhB6iRCJmm5y9
>
> There are two sections where the epoxy is separating from the keel and
> lead corrosion is evident, so it has been suggested that I grind this back
> to clean lead and then re-seal with epoxy. I am not sure if I should just
> make the whole joint smooth with epoxy, or try to maintain a V shaped gap,
> and then seal the gap with Sikaflex in case there is some movement. If
> there has been moved, it is minimal, as the old black sealer was in a V gap
> about 3-5mm wide by 3-5mm deep, and was well bonded both top and bottom
> before I cut it out with a knife. The final photos in the album are after I
> sanded with a wedge of 80 grit to clean out the joint.
>
> Here is the photo of the section with the epoxy delaminating from the keel:
> https://photos.app.goo.gl/GMqo3PdtWHk5JuzT8
>
> On Fri, May 3, 2019 at 8:10 PM Josh Muckley via CnC-List <
> cnc-list@cnc-list.com> wrote:
>
>> You're not wasting any time are you?!  Forgive me if you already
>> described this boat defect but how bad was the keel joint that you are
>> already tearing in to it?  Most people live with a smile for a few years,
>> then tighten the bolts and wait another few years, then if needed perform
>> some type of additional remediation.
>>
>> You didn't describe if the goo was water soluble.  All types of
>> biological growth and slime occurs when water gets trapped and bilges are
>> subject to collect lost of various liquids.
>>
>> Josh Muckley
>> S/V Sea Hawk
>> 1989 C&C 37+
>> Solomons, MD
>>
>> On Fri, May 3, 2019, 9:46 AM Shawn Wright via CnC-List <
>> cnc-list@cnc-list.com> wrote:
>>
>>> While cutting out the rubbery sealant between the keel joint on my 35-2,
>>> I came across a spot on the starboard side, about 14-16" from the aft end
>>> of the keel, where some black goo came out. It has a consistency of grease,
>>> with no obvious smell.
>>>
>>> Any idea what this might be? Perhaps some water in the cavity which
>>> prevented the sealant from curing in that area? It only appears in a small
>>> 3-4" long section.
>>>
>>> --
>>> Shawn Wright
>>> shawngwri...@gmail.com
>>> _______________________________________________
>>>
>>> Thanks everyone for supporting this list with your contributions.  Each
>>> and every one is greatly appreciated.  If you want to support the list -
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>>> _______________________________________________
>>
>> Thanks everyone for supporting this list with your contributions.  Each
>> and every one is greatly appreciated.  If you want to support the list -
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>>
>>
>
> --
> Shawn Wright
> shawngwri...@gmail.com
> _______________________________________________
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
>
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