http://svjohannarose.blogspot.com/2015/11/replacing-steering-cross-wire-idlers.html?m=1

On Wed, Jul 4, 2018, 3:19 PM Bruce Whitmore via CnC-List <
cnc-list@cnc-list.com> wrote:

> Hello all,
>
> I have a 1994 C&C 37/40+ that we are slowly going through from stem to
> stern to make sure that I understand the systems and that we're comfortable
> that we've addressed the major, if not minor issues.  Eventually we will
> want to do some Caribbean cruising, but for now we're day sailing.
>
> One of the issues I saw brought up was potential wear on idler pulleys and
> rusting of the idler pulley plate.  One of my steering cables has a couple
> fine meathooks, so the cables are on the list for replacement in the very
> near future (I have the cables).  That got me thinking about the plate, and
> I slid my cell phone in through the stern access and snapped some photos.
> You can see them here:
>
>
> https://www.dropbox.com/s/6loqazy934saift/Idler%20Pulleys%20-%20Farther%20out%20view.jpg?dl=0
>
> https://www.dropbox.com/s/kss6g0pyrephdb9/Idler%20Pulleys%2C%20closeup%20aft.jpg?dl=0
>
> https://www.dropbox.com/s/fpsowvbmlx9u383/Idler%20Pully%20Plate%2C%20forward.jpg?dl=0
>
> It seems as though the rust is all on the surface at the moment and the
> idler pulleys mount securely.
>
> Can anyone tell me how difficult and time consuming it will be to change
> out the plate?  If the plate only has surface corrosion, is treating it in
> place with Ospho a reasonable short term solution while I am swapping out
> the cables (until I can replace the plate entirely)?
>
> Can you also confirm the steps, which I presume to be as follows:
>
> a).  Remove the compass, disconnect compass light, attach a fish line to
> the wire
> b).  Remove plate that serves to attach stainless grab rail
> c).  Disconnect shifter and throttle cables from levers, attach fish lines
> to aid in reassembly
> d).  Remove cable/chain, attach fish lines to ends of cables
> e).  Remove steering pedestal bolts - see here:
> https://www.dropbox.com/s/pxc37iifz7eo596/Pedestal%20Guard%20Feet.jpg?dl=0
> f).   Pull pedestal loose, pulling ends of cables & wires through & label
> fish lines accordingly
> g).  Remove idler pulleys, disassemble, check & grease
> h).  Remove & replace plate, hopefully with Edson supplied version, if not
> have one machined from aluminum locally
> i).   Reassemble
>
> I understand that some folks have ordered replacement plates only to find
> them to not be an exact fit (thus the comment about having one machined
> locally).  Can anyone confirm or deny this?
>
> Given what you can see, how emergent is this repair?
>
> Thanks for all your input!
>
> Bruce C. Whitmore
> 1994 C&C 37/40+
> "Astralis"
> (847) 404-5092 (mobile)
> bwhitm...@sbcglobal.net
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