I used Fred's technique on my guard and it worked really well. I was surprised how painless it was.
Thanks again Fred! DannyOn Jun 28, 2016 1:59 PM, Frederick G Street via CnC-List <cnc-list@cnc-list.com> wrote: > > I don’t use hole saws and the like; I’ve found a much better and faster way > to do this. Most pods like the Navpod series have basically a round hole for > wire entry; but the pod itself covers a much larger area of the tubing. As > some of the connectors don’t turn a 90° angle when exiting the tubing, I’ve > found it much easier to cut an elongated hole in the tubing without the pod > mounted, pass all the wiring through that hole, THEN pass the wires into the > pod and mount it. > > The way I cut the hole is to use the cheap grinding wheels on my Handy Dremel > Tool (to use Wal’s moniker…). I make two angled cuts for the top and bottom > of the hole, then cut straight sides, like in this drawing: > > http://www.postaudio.net/webserver/Navpodcutout.pdf > > This makes it much easier to get all those connectors and wiring through the > guard into a pod. Also, make sure to pull the cables with the largest > connectors first, so you don’t fill the guard tubing with lots of wires, then > have to try to stuff a large connector through, too. > > — Fred > > Fred Street -- Minneapolis > S/V Oceanis (1979 C&C Landfall 38) -- Bayfield, WI > >> On Jun 28, 2016, at 10:58 AM, Marek Dziedzic via CnC-List >> <cnc-list@cnc-list.com> wrote: >> >> With a large connector, you will have to cut an elongated hole, even in a >> larger diameter guard, because the connector would not bend. >> >> Drilling through the SS pedestal guard is a pain. You better have good tools >> and know how to do that (in one word – slow). A good hole saw (e.g. >> Milwaukee bi-metal >> (https://www.milwaukeetool.ca/accessories/drilling/49-56-9662)) and a >> tungsten cutter (e.g. >> https://www.dremel.com/en-ca/Accessories/Pages/ProductDetail.aspx?pid=9901) >> would be your friends (and a good investment). > > _______________________________________________ This list is supported by the generous donations of our members. If you like what we do, please help us pay for our costs by donating. All Contributions are greatly appreciated!
