Just did this for N2k cables in std small guard.   I drilled with regular has 
bits but centre punched and piloted first (1/8") - slow speed did not work 
well.  Then drilled final hole size (two adjacent for oval) and cleaned up with 
a conical stone on a dremel.

Dave 
Windstar 1985 33-2
> 
> 
> 
> Today's Topics:
> 
>   1. Re:  Pedestal wiring (Marek Dziedzic)
> 
> 
> ----------------------------------------------------------------------
> 
> Message: 1
> Date: Tue, 28 Jun 2016 11:58:00 -0400
> From: "Marek Dziedzic" <dziedzi...@hotmail.com>
> To: <cnc-list@cnc-list.com>
> Subject: Re: Stus-List Pedestal wiring
> Message-ID: <blu407-eas116e400913c166985ce8560ce...@phx.gbl>
> Content-Type: text/plain; charset="utf-8"
> 
> Paul,
> 
> As Fred said, you can try running the wires the other way. I did that for a 
> different chartplotter (Garmin), so the connectors were smaller (about 1/2? 
> if I recall), but I found it easier to run the cable from the pedestal end 
> into the inside of the boat (rather than the other way around).
> 
> With a large connector, you will have to cut an elongated hole, even in a 
> larger diameter guard, because the connector would not bend. 
> 
> Drilling through the SS pedestal guard is a pain. You better have good tools 
> and know how to do that (in one word ? slow). A good hole saw (e.g. Milwaukee 
> bi-metal (https://www.milwaukeetool.ca/accessories/drilling/49-56-9662)) and 
> a tungsten cutter (e.g. 
> https://www.dremel.com/en-ca/Accessories/Pages/ProductDetail.aspx?pid=9901) 
> would be your friends (and a good investment).
> 
> And if you have some wires running through the guard already, be prepared 
> that the holes were drilled without being properly filled with epoxy.
> 
> I would not cut the wires for the depth transducer.
> 
> good luck
> 
> Marek
> 1994 C270 ?Legato?
> Ottawa, ON
> 
> ******************************************

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