Patrick,

Another “tool” to consider is something we used when we dropped the rudder on 
Ronin. The yard manager cut a section of fiberglass tube, the kind that you see 
when manufacturers glass in exhaust outlets for powerboats and worked that up 
as a big socket. Pretty easy and quick. Maybe cheaper that getting something 
welded up.

In my case, the dimensions are 5.5” tall, OD is 3.5” and the wall thickness is 
1/8”. With that cut, he created a wooden plug for the top end and jammed it 
into the table. After that he drilled a large diameter hole through the entire 
section. At the bottom he drilled and then cut out the slot for the bolt head 
on my steering top. We ran a long, large diameter lag volt through the top 
section for leverage and turned it fairly easily.

I have pictures if you’d like to see what it looks like.

Best,
Dave Godwin
1982 C&C 37 - Ronin
Reedville - Chesapeake Bay
Ronin’s Overdue Refit <http://roninrebuild.blogspot.com/>
> On Apr 20, 2016, at 10:08 AM, Joel Aronson via CnC-List 
> <cnc-list@cnc-list.com> wrote:
> 
> I have a SS bit on my Dremel.  I've used it to grind out screw heads on 
> screws that won't budge.  Often the vibration and heat loosen the screws and 
> I can still unscrew them before I completely destroy the screw head.  A drill 
> would be a more controlled way to attack the set screws.
> 
> On Wed, Apr 20, 2016 at 9:59 AM, Bill Coleman via CnC-List 
> <cnc-list@cnc-list.com <mailto:cnc-list@cnc-list.com>> wrote:
> Good suggestions, all –
> 
> As mentioned, make sure all the setscrews are out, in case there were one on 
> top of another. If someone ground a setscrew into the threads, you could be 
> screwed, no pun intended.  Stainless on Stainless galls terribly, which is 
> why everyone is always saying to use Tef jel .
> 
>  
> 
> Done properly, those setscrews should go into little depressions so the 
> threads are not mauled, but if someone else messed with it they could have 
> just screwed them into the threads.  If it has started to gall, you are in 
> trouble. Maybe let some cutting oil seep into the threads, cutting oil with 
> chlorine, Specifically for SS . Then I would increase your lever length.
> 
>  
> 
> If worse comes to worse, jack it up a little to make a space, then cut it off 
> and re-weld it when you get the nut off or make another end.
> 
>  
> 
> Bill Coleman
> 
> C&C 39 Erie, PA
> 
>  
> 
> From: CnC-List [mailto:cnc-list-boun...@cnc-list.com 
> <mailto:cnc-list-boun...@cnc-list.com>] On Behalf Of Patrick Davin via 
> CnC-List
> Sent: Tuesday, April 19, 2016 11:45 PM
> To: cnc-list@cnc-list.com <mailto:cnc-list@cnc-list.com>
> Cc: Patrick Davin
> Subject: Stus-List Rudder collar "donut" removal
> 
>  
> 
> I have my boat hauled out now and am trying to drop the rudder. 
> 
>  
> 
> The stainless steel donut that holds the rudder up, above the thrust bearing 
> in the cockpit, is very much stuck. I removed the two set screws and am 
> attempting to unscrew (counterclockwise), with the rudder propped up (enough 
> that that delrin bearing under the donut is free spinning). 
> 
>  
> 
> This is the donut pictured on Wally's page: 
> 
> http://www.wbryant.com/StellaBoat/Projects/steering/bearing/sole/bs02.jpg 
> <http://www.wbryant.com/StellaBoat/Projects/steering/bearing/sole/bs02.jpg>
> http://www.wbryant.com/StellaBoat/Projects/steering/bearing/sole/ 
> <http://www.wbryant.com/StellaBoat/Projects/steering/bearing/sole/>
>  
> 
> He got it off with just an oil filter wrench + exhaust hose on past 
> occasions, and later with that strap wrench.  I've already applied far more 
> force than a strap wrench with no luck. :(
> 
>  
> 
> I had planned to have the yard (Seaview) help with this, but apparently they 
> have plenty of fiberglass guys but not enough mechanical guys, and are 
> backlogged on anything mechanical. So if I want this to go faster I can keep 
> trying to do it myself. And saving money by not having them bang away at it 
> for $105/hour is probably good anyway. Though honestly I would happily do 
> that now if they could get it loose. 
> 
>  
> 
> I know Frank of S/V Cool Change had a bear of a time with the set screws: 
> http://cnc-list.com/pipermail/cnc-list_cnc-list.com/2007-March/009523.html 
> <http://cnc-list.com/pipermail/cnc-list_cnc-list.com/2007-March/009523.html>  
>  (but I guess the donut wasn't a problem?)
> 
>  
> 
> And I know another owner who used a huge pipe wrench with some padding, and 
> yard assistance, but ended up damaging it and needing to get a new one. 
> 
>  
> 
> Things I've tried: 
> 
> - PB Blaster, every day for 4-5 days, around the top, into the set screw 
> holes, and around the bottom.
> 
> - Loctite Freeze + Release
> 
> - oil filter wrench with rubber pieces to grip
> 
> - threading a bolt into the set screw holes and hammering on that - quickly 
> abandoned this because it started to bend the screws and I realized it would 
> strip the set screw holes. 
> 
> - C clamps
> 
> - Heat gun (I don't have a torch - however I don't think heat will be very 
> successful because the mated parts are both stainless steel)
> 
> - Large hose clamp tightened around my rubber gripper ring and hammering on 
> the hose clamp screw. I really thought this was the genius idea that would 
> finally work. Nothing budged, even with heavy pounding. But the hose clamp 
> does the best job of pressing my rubber gripper onto the donut and had no 
> slippage. 
> 
>  
> 
> Is there anything I'm missing? Has anyone else had this hard a time getting 
> the donut off, or found anything else that worked? 
> 
>  
> 
> The Edson radial drive bolts are also seized, but I have some more things to 
> try there still, and as last resort it can be cut off and order a new one 
> ($500). 
> 
>  
> 
> If I can get the rudder out I might also consider changing the stuffing box, 
> because that is also seized (looks original and probably hasn't been adjusted 
> in 5 years). 
> 
>  
> 
> -Patrick
> 
> 1984 C&C Landfall 38
> 
> Violet Hour, Seattle, WA
> 
>  
> 
> 
> _______________________________________________
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> 
> -- 
> Joel 
> 301 541 8551
> _______________________________________________
> 
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