Paul, Thanks. I already put a vent in the new hatch so I'm committed to the 
Bomar.  Will do that if there is a next time. It would have been worth the 
extra $$.

I'll cut up to the line with a carbide grit blade in a jig saw then finish from 
the top with a flush cut router bit that Fibreglast sells.  In my first attempt 
I think there was too much material for the router to handle.
Tom

 

     On Friday, March 27, 2015 8:49 AM, Paul Fountain <p...@seasource.ca> wrote:
   

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{}#yiv4586283875 Tom, when I did Perceptions (85 33-II) hatches I used Lewmar 
Ocean series that deck mounted. The corners fitted the ones on the openings 
better than the Bomars I removed.    Paul Fountain Managing Director SeaSource 
Inc. Bookkeeping & IT Services.    From: CnC-List 
[mailto:cnc-list-boun...@cnc-list.com]On Behalf Of O'Keeffe Thomas via CnC-List
Sent: Friday, March 27, 2015 8:46 AM
To: C&amp;C List
Subject: Stus-List New foredeck hatch    The hatch repair shop (Hatchmasters) 
suggested that in my case I might be better of replacing my Bomar foredeck 
hatch instead of sending to him to rebuild.   It was a good conversation and I 
appreciated his product knowledge shared honestly. So I purchased the closest 
Bomar model from the 1039 series.    My issue is the old hatch sits on top of 
the deck, but the new one has a flange.  To fit the flange plus Bomar's trim 
ring I need to enlarge the hole by 3/4 inch (3/8 each side).  I decided to use 
a router and made a template.  Tried that yesterday  and found the deck is 
tough, with solid epoxy between the skins.  The router basically bounced off.  
I did it from underneath because the hatch sits in a recess topside.  I 
probably won't try that again as I couldn't the router.     Before I hack up my 
deck and any body parts, checking with this group for comments or ideas?    
Thanks.    Tom O'Keeffe Bridie Mae 1984 C&C 29-2 Douglaston, NY        

  
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