Hi Carl,

My change to 1" shaft was not a big deal, small expense in the scheme of repower. No change to strut except new cutlass bearing (required anyhow). Kiwiprop recommended the size & pitch. Pitch is no big deal since it's easily adjustable, unlike a Maxprop.

It looks like their smallest diameter is 14.5". You nailed the hub vs. tip location relationship that allows a larger diameter prop. It also helps that our hull sweeps up nicely in that area, so any gain aft equals big rewards.

http://www.kiwiprops.co.nz/cms/index.php/therange/kfp-composite-stainless

        Cheers, Russ
        Sweet 35 mk-1

the following message on the subject was sent to the list last June:

I changed the prop shaft from 7/8' to 1" diameter. And changed the location of the prop taper so it overhangs (aft) the cutlass bearing a bit more to get the tip clearance. (Reminding you that when you change an engine type, the output flange may not be in the same location as the A4.)

The strut and location is original. A new cutlass bearing is available with the same shell O.D. and a 1" prop shaft I.D.

I put in a "running take out" Yanmar 2QM20 which is a old style brute of an industrial type engine. Long stroke (for good torque) and slower RPM than modern but far too tall for the 35 mk-1. The Kiwi-prop people calculated I could swing a 17 1/2" wheel. I went with 16" because I wanted to get a Kubota block engine in there eventually. The Kubota is a higher RPM engine. In Yanmar it would be closer in comparison to 3GM series.

As Dennis mentions the max diameter swing plane is important. A folding & feathering prop tend to have a hub which places the blades further aft than a fixed prop. The Kiwi-prop tips are the furthest aft of any prop that I have seen.

In summary, same strut & location, 14" folder will be no problem, suggest 1" prop shaft to handle extra torque, go for low-profile engine.

        Cheers, Russ

BTW, I found my Kubota engine, an old Universal diesel 25 HP and it's sitting in my shop awaiting install.... but the Yanmar keeps running and now it's summertime!



At 06:59 AM 09/11/2014, you wrote:
Having searched the archives and not found this info, I feel the need to ask...

I am committed to a re-power this winter and am surprised at the difficulty in choosing an appropriate prop which then leads to the appropriate engine HP and transmission choices. I already have input from two other 35-1 owners but am looking for a wider array of input. My old engine/tranny/prop is the venerable Atomic-4, 1:1 tranny, 12x6 folding prop. The new engine will be a BetaMarine... but either 20 or 25 HP depending on how much power a prop that FITS can absorb through a choice of a 1.45:1, 2:1, or 2.6:1 transmission.

As I really don't want to face the added expense of upsizing the shaft from 7/8" to 1" (even a 14" prop can be safely driven on a 7/8" Aquamet shaft) or worse - moving and replacing the strut to gain prop diameter - please provide whatever real-world info you have on the prop (make, diameter, pitch); engine HP, and transmission ratio that you are using on your 35-1.

It turns out that the prop make/model is critical due to the effective hub length. For instance, my current folder places the blades 5 5/8" behind the strut (5" hub, with 5/8" exposed shaft). The prop I am considering (Flexofold 13") has only a 4.5" hub length, while a Martec 14" appears to be a beefy 9" from hub to blade pivot. So the length of the hub has a large effect on tip clearance. As Dave Gerr (The Propellor Handbook) recommends an absolute minimum of 10% clearance (a 14" prop thus needs 7" + 1.4" clearance from shaft center to hull) - I only have 8" clearance with a 4.5" hub) - a longer prop hub allows for greater prop diameter (a very good thing). So real-world experience - including your experience with speed, prop noise, and vibration from using a small blade tip to hull clearance would be invaluable to me.

The problem is complex enough that Flexofold actually refused to recommend a prop, tranny drive ratio, and HP requirement; and recommended that I work with a boat-builder to work out these choices.

Your actual numbers and knowledge will be greatly appreciated.

Thanks,
Carl Gerstle
Impulse
C&C 35-1 #149
Portsmouth, RI
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