When I "re-alternatored" my boat with a smart charger etc. I sized the 
alternator so as to not put too much drag on the engine.  I sized my at 80 amp 
for a 33 hp diesel.  I estimate I lose 3hp when full on charging.  Any more, 
and you start losing, in my opinion, too much HP.

David F. Risch
1981 40-2
(401) 419-4650 (cell)


From: dwight...@gmail.com
To: cnc-list@cnc-list.com
Date: Wed, 18 Dec 2013 10:38:57 -0400
Subject: Re: Stus-List Battery charger recommendations?























Hi Rich

 

I am not sure what my alternator output
rating is but my ammeter never shows more than 60 and even that is not for long
as it settles out to between 15 and 30 fairly quickly, like after a a minute of
steaming.  If I switch from one battery bank to the other during steaming
I can sometimes notice a slight drag on the engine (it seems to slow down a
bit) but even that is momentary (a second or 2).  My house bank is two, 6
volt deep cycle batteries connected in series and my start bank is one Group 24
deep cycle…they have been on the boat for 7 years continuous and have never let
me down.  I run an old 1720 Furuno radar when I need it (fog or dark) and
I run an Adler Barber in icebox refrigerator freezer.  I try to remember
to manually cycle the fridge on and off since I disconnected the thermostat and
now can’t remember which wires go where to reconnect it…Last season I left the
boat unattended on the mooring for about 5 days but I forgot to turn off the
fridge.  Much to my surprise after those 5 days there was still power left in
the battery and the fridge was still cold and I have no added insulation around
the ice box yet!!  I was able to start the engine from my start battery
and recharge my house bank from the engine. Probably some sailors use more
power on a regular basis than I do but 100 amps seems like a pretty high charge
rate.  Would a 100 amp charge rate not be hard on the cells?

 

 









From: CnC-List
[mailto:cnc-list-boun...@cnc-list.com] On
Behalf Of Rich Knowles

Sent: December 18, 2013 8:38 AM

To: cnc-list@cnc-list.com

Subject: Re: Stus-List Battery charger recommendations?



 



And to increase the
presumptuous factor:





 





The alternators that were
supplied as original equipment with most small boat engines until recently were
from 35 - 55 A with internal, single voltage output regulators. A good
percentage of the engines were destined for use in small motor vessels and
these alternators were adequate for that application. For our use, which sees
greatly increased loads from, as Rick notes, radar and refrigeration, and
lengthy battery discharge periods between charges, those alternators are
bordering on inadequate, and certainly not as efficient and appropriate as
higher power units with multi stage regulators. 





 





For sailing vessels, a
central component of optimizing the electrical system should be upgrading the
generating capacity of the charging system. This will involve replacing the
alternator with the largest unit that can be fitted, taking physical 
restrictions,
drive belt capacity and depth of pocket book into account. For most 20-35 HP
engines, around 100A works well. There are a number of external regulators
available that should be considered for installation as part of the new system.
A new alternator with a multi-step regulator will considerably reduce the
engine run time needed to replenish the batteries. Other devices such as wind
generators and solar panels are important for long range travels as well to
further reduce the dependency on the engine. 





 





For calculation purposes,
I generally consider the usable capacity of batteries to be 30% rather than 50%
of rated capacity. This stems from the fact that a 50% discharged battery will
charge to around 80% at a fairly linear rate which will drop significantly as
the state of charge nears 100%. Trying to achieve the last 20% can take a long
time compared to the first 30%. This will vary depending on battery type and
condition, so my 30% figure is somewhat arbitrary, but fairly realistic.





 





A shore power fed battery
charger from 20-40A will generally suffice to sustain loads from refrigeration,
lighting and entertainment devices operating while the boat is alongside, and
also provide enough power to replenish the batteries. Again, a multi-step unit
designed for marine use should be chosen. There are lots of good marine
chargers on the market. 





 





I note that non-marine AC
chargers may not completely isolate the input from the output, a potentially
dangerous situation on the water, and should be avoided. 





 





As Rick notes, designing
an efficient, reliable electrical system is complex. 





 





It's snowing again.
Grrrr!





 





Rich Knowles





INDIGO - LF38





Halifax,
 NS









 























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