A few thoughts on keel bolts:

   Most boats do get a bit of water in the bilge.

   Most of the stories I've read about actual stainless failures due to crevice 
corrosion, and especially as it applies to wire
rigging in swaged terminals, have involved boats that sail in salt water. I 
don't know if the salt water is the only factor, or if
my perception is because these boat owners are more likely to publish their 
problems, but there does seem to be a tendency. Maybe
it is more the southern boats I don't know, but I do know that the rigging on a 
Great Lakes boat is usually in better condition
than the ones you see down south of the same vintage. I wouldn't worry too much 
about your keel bolts unless you start seeing
brown stains. Ask around. There are lots of sailing clubs and marinas where you 
live. My bet is that you will be hard pressed to
find even one person who has had actual experience with corrosion on stainless 
keel boats on a fresh water only boat that was not
hard grounded. I have not heard of such a failure, but it seems reasonable that 
it could happen Once a crack starts, all bets are
off.

   I have witnessed several failures of shroud tangs on fractional rigged boats 
on Lake Erie. I saw the fractured bits from one,
and it appeared to have had a small crack at one end, with a small amount of 
corrosion before the rest of it let go. That said,
the crack in these cases in all likelihood started as a stress crack from being 
over loaded and flexed. Where the tangs break is
not where water would tend to accumulate. I can't imagine that the keel bolts 
on our boats are going to flex as much as a rigging
terminal unless the boat fetches up on a good sized rock.

   With the boat blocked up for the winter one could remove and replace each 
keel nut in succession I suppose, but you still
wouldn't know for sure that there was not a crack in the part you can't get at 
that way.

   Personally, I am reluctant to move heavily loaded stainless on stainless 
threads any more than necessary for fear of galling. A
friend of mine has a shop build stainless steel steamer for setting the dye on 
nylon cloth. When built it had fine threaded
stainless nuts to clamp it shut, same idea as a window hatch. They jammed up so 
solid that they had to be cut off.

   Hardly seems worth dropping the keel without a darned good reason to be 
suspicious in the first place, but that would be the
only way to do a thorough check. Even then you would just have to assume that 
the part cast into the lead was ok.

My 2 cents,

Steve Thomas
C&C27 MKIII

-----Original Message-----
From: CnC-List [mailto:cnc-list-boun...@cnc-list.com]On Behalf Of Stevan Plavsa
Sent: Tuesday, September 03, 2013 9:00 AM
To: cnc-list@cnc-list.com
Subject: Re: Stus-List C&C smile - wet keel bolts


Count me among those with water constantly in the bilge. The past two winters 
with the boat out of the water there has been no
evidence of a smile but I have been concerned with the bilge and it always 
having water in it. Keel stepped, when it rains, water
in the bilge. Aside from that any condensation in the boat, the stuffing box 
(which needs repacking), etc, and I have water in the
bilge, all the time.


Steve
Suhana, C&C 32
Toronto



On Tue, Sep 3, 2013 at 8:44 AM, Hoyt, Mike <mike.h...@impgroup.com> wrote:

  John and others

  In the reply below you reference the problems from wet stainless in
  oxygen deprived environment.  I have heard this comment several times
  before also.

  I am not aware of a large nimber of sailboats that do not have some
  water in th bilge most if not all the time.  Since this is where the
  kell bolts are torgued with the nuts it seem that this would count as
  wet and oxygen deprived.  Am I missing something or are we all in
  imminent danger?

  Mike

  Nut Case


  -----Original Message-----
  From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of John
  and Maryann Read
  Sent: Monday, September 02, 2013 5:56 PM
  To: cnc-list@cnc-list.com
  Subject: Re: Stus-List C&C smile

  Hi Bill

  If your keelboats are leaking, then your smile has progressed to the
  point
  of more than stuffing in some bondo and the need for some redoing the
  keel /
  sump seal itself to prevent leaks.  Remember that the keel bolts are
  stainless which will degrade when wet in an oxygen deprived environment
  which is what happens when the keel / sump seal is compromised.  A good
  starting place would be get the opinion of your local fiberglass repair
  shop.  I believe this subject is also well covered in the archives of
  this
  list as well as the DIY section of the photoalbum.

  To be absolutely sure, the preferred process at haul out would be to 1)
  lower the keel, 2)  clean, fair and prep the mating surfaces, 3)
  reattach
  the keel with a preferred adhesive / sealant, 4)  properly torque the
  keel
  bolts, 5) grind and fair both sides of the joint by at least a foot, 6)
  apply fiberglass as a fairing, 7)  fair the fiberglass, 8)  apply
  several
  coats of barrier coat then bottom paint.

  If this is too much, then you can try digging out all bondo and as best
  you
  can expose the joint as deeply as possible.  Clean it to provide a good
  sealing surface.  Stuff in your sealant, then proceed at step 4.

  Fiberglass tape provides negligible structural integrity.  The keel
  bolts
  and adhesive at the sump / keel joint do that.  The tape is to fair the
  joint.  If there is insufficient structural integrity, the keel will
  flex
  and break the tape bond.

  Hope this helps



  John and Maryann
  Legacy III
  1982 C&C 34
  Noank, CT
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