Alex

This is good time to install a grease fitting into the tube so you can grease 
as necessary. Yes the grease facilitates ease of rudder control and prevents or 
retards water ingress. I use Lubriplate AA which is a water resistant grease 
that is one step more viscous (thicker)than that used in a Max Prop operation.

Bring your old bearings to a machine shop and have Teflon beatings made.

John
Arpeggio C&C 32
Norwalk Ct




Sent from my iPad

On Jul 3, 2013, at 10:52 AM, Michael Brown <m...@tkg.ca> wrote:

> 
>> Message: 3
>> Date: Tue, 2 Jul 2013 18:58:50 -0400
>> From: Alex Giannelia <a...@airsensing.com>
>> To: "cnc-list@cnc-list.com" <cnc-list@cnc-list.com>
>> Subject: Stus-List Re-installing Rudder Post etc CC 35-II
>> Message-ID:
>>    <1820d770a1e128438825b476052dffb0010bd4a15...@vmbx111.ihostexchange.net>
>>    
>> Content-Type: text/plain; charset="us-ascii"
>> 
>> So,
>> 
>> I am at the stage where I want to re-install my rudder an am looking for a
>> bit of advice.
>> 
>> The SS post goes up through an opening in the hull which is not
>> continuoulsly joined to the  2nd opening in the cockpit sole, so I was
>> wondering if greasing it will not only control friction, but also water
>> ingression, as the entry point is slightly above the waterline which changes
>> when under sail, where we sometimes bury the bottom of the transom.
>> 
>> Also, what appear to have been nylon washers both at the cockpit and the
>> outside hull side are worn beyond, I want to replace with delrin (acetal).
>> 
>> Any suggestions?
>> 
>> ALEX GIANNELIA
>> 
>> CC 35-II (1974) WILL BE RENAMED
>> ON THE HARD SINCE NOV. 2006
>> Toronto Ontario
>> 
>> 
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>> 
>> Message: 4
>> Date: Tue, 2 Jul 2013 19:14:05 -0400
>> From: Alex Giannelia <a...@airsensing.com>
>> To: "cnc-list@cnc-list.com" <cnc-list@cnc-list.com>
>> Subject: Stus-List More on Rudder replacement  35-II
>> Message-ID:
>>    <1820d770a1e128438825b476052dffb0010bd4a15...@vmbx111.ihostexchange.net>
>>    
>> Content-Type: text/plain; charset="us-ascii"
>> 
>> I did some reading and it turns out, I should need a Delrin or Nyon bushing
>> on the hull side.  Do these need to be custom made?
>> 
>> ALEX GIANNELIA
>> 
>> CC 35-II (1974) WILL BE RENAMED
>> ON THE HARD SINCE NOV. 2006
>> Toronto Ontario
> 
> Hi Alex,
> 
> 
>  I did a similar project on Windburn two years ago.
> 
> The flat "plastic" pieces are thrust bearings. You have a choice
> of materials but you should confirm that it does not absorb any
> water. Some plastics do absorb small amounts.
> 
> As mentioned from another post UHMW is a fine choice. From Wikipedia:
> 
> "UHMWPE is odorless, tasteless, and nontoxic.[2] It is highly resistant to 
> corrosive chemicals except oxidizing acids; has extremely low moisture 
> absorption and a very low coefficient of friction; is self-lubricating; and 
> is highly resistant to abrasion, in some forms being 15 times more resistant 
> to abrasion than carbon steel. Its coefficient of friction is significantly 
> lower than that of nylon and acetal, and is comparable to that of 
> polytetrafluoroethylene (PTFE, Teflon), but UHMWPE has better abrasion 
> resistance than PTFE."
> 
> 
> I purchased a tube of UHMW then took it to a machine shop. They drilled
> out the center to match the shaft diameter and the outside to match my
> requirements. I had six pieces made in slightly different thicknesses
> so I could reduce the vertical play in the shaft during reassembly.
> 
> 
> I removed the top locking ring ( held by two grub screws - make sure to 
> replace
> them and use grub screws with the same tip type such as cone point ).
> I also removed the top bearing and angle wedge so the locking ring and
> top bearing could be sent out for stripping and chrome plating.
> I have been using Mayfair Plating on Carlaw Ave, they know what they
> are doing and have fair prices. The original plating had worn down
> so the bronze and the thrust bearing were wearing out.
> 
> The removal was difficult. The four bolts came through at an angle,
> then were bent to match the plane of the cockpit sole. Then tightened
> so much as to bend the bolts, had the extra length cut off and the
> area "finished" with some caulking that went rock hard. Could not
> even see the nuts to start with.
> 
> When the rudder was out I borrowed a machinist's straight edge and
> confirmed the shaft was perfectly straight, and used a micrometer
> to check that there was no wear. Amazing after 30 year of racing.
> 
> I used light oil on a rag to clean out the rudder tube, then lightly
> greased it and the shaft before reassembly. I researched a bit on
> what to use as a grease and decided on Lubriplate 115. It is a
> calcium based grease that is water resistant, the correct viscosity
> and tackiness. You do want the grease to work its way down the
> shaft slowly. When you grease the shaft through the nipples you
> should see some new grease being forced out the top without having
> to use too much pressure on the grease gun. Some "waterproof" greases
> such as for use on truck fifth wheels are too tacky. The Lubriplate
> is an old grease originally for car water pumps, claims to be
> suitable for plain bearings, slides etc. So far has worked well
> for me.
> 
> 
> Mike Brown
> 
> C&C 30
> Windburn
> 
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