I removed, refinished and replaced mine last year. My solution for the large 
bronze wood screws was to make a doughnut, more like
a large Cheerio, out of butyl and carefully stick that on the gelcoat 
surrounding the hole. Fresh butyl "likes" fingers, and that
was trickier than it sounds. A bit of kerosene helps to clean your fingers 
afterwards. With a bit of help it was possible to get
the screws started in the rail, and the rail adjusted close to the deck before 
a final tightening down. This gave me a chance to
recheck the positioning of the butyl. I didn't try to seal the entire surface 
where the teak met the deck. My thinking was that a
bit of water between the teak and the deck wouldn't matter so long as it was 
away from the deck penetrations. I am not so sure
about that now, but anyway that is what I did. The rails had been sealed down 
with something like a 3M product and it took me a
couple of days of careful cutting and scraping to get it all off of the 
gelcoat. I was reluctant to do that again and the butyl
tape should be a lot easier to remove and clean up if changes are needed in the 
future.

Steve Thomas
C&C27 MKIII
Port Stanley, ON

PS It took a while to find new bronze screws the correct size. I take it you 
have what you need by now, but others may want to
look into sourcing these before they get started.

-----Original Message-----
From: CnC-List [mailto:cnc-list-boun...@cnc-list.com]On Behalf Of
djhaug...@juno.com
Sent: Friday, May 03, 2013 9:38 AM
To: cnc-list@cnc-list.com
Subject: Stus-List Installing teak handrails


Hello again,

As i'm getting closer to installing my new handrails, I have grown concern 
regarding the bedding compound.  My old handrails were
lag screwed from the bottom.  I like this approach as it makes installing 
finished handrails a much less time consuming job.
There would be no need for plugging, sanding and re-finishing the plugs after 
installation.  I wanted to re-bed them using the
method descibed on http://www.pbase.com/mainecruising/rebedding_hardware.  
However, the more I think about it, using the Butyl
tape doesn't lend itself very well to using lag screws.  It seems to me you 
don't want the bolt/screw turning, as it would grab
the Butyl and pull it out of place.  You know, that stuff likes to stick to 
itself and everything else.

Wouldn't turning the lag bolt mess up the nice cone shaped blob you place for 
the countersink area?

 ... Am I overthinking this?

 ...should I go back to jolly 'ol 5200?

...should I reconsider through bolts and plugs and then have to deal with 
refinishing the plug areas.  I wouldn't mind but, the
need to re-coat 8 times at 1 time per 24hrs really makes it tedious.  
Especially, when it takes me 40 minutes to get to the boat.
Thats not much fun after work every day.  1 1/2 driving for 20 minutes of 
coating, not to mention the gas...LOL

As always, I appreciate any and all opinions and insights,

Danny
Lolita
1973 Viking 33
Westport Point, MA

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